Description
Overview
Our 83.2V 420Ah LiFePO4 Battery is engineered for high-performance industrial applications, delivering 34.9kWh of energy in a compact, IP67-rated metal housing. Designed for OEM integration and wholesale partnerships, it combines rugged durability with advanced BMS protection, cloud monitoring, and dual communication protocols to meet demanding operational needs.
Key Features
High-Capacity Performance: With 420Ah capacity and 300A continuous discharge current, this lithium battery supports heavy-duty equipment like forklifts and AGVs.
Extended Cycle Life: Over 3,500 cycles at 80% depth of discharge ensure long-term ROI for OEM clients.
Robust Safety: Advanced BMS safeguards against overcurrent, overtemperature, and short circuits.
Smart Connectivity: Cloud-based monitoring via 4G and RS485/CAN-bus enables real-time fleet management.
Product Description
Built for reliability, our LiFePO4 battery features a 26S2P configuration, natural cooling, and a wide operating voltage range (65V¨C94.5V). Its compact design (950*592*450 mm) and Anderson/Rema connectors simplify integration into industrial machinery. The on-shell LCD display provides instant status updates, while the metal shell ensures IP67 protection in harsh environments.
Advanced Safety & Protection
The integrated BMS monitors SOC, cell voltage, and temperature, automatically isolating faults to prevent damage. Withstand peak discharges up to 1,000A for 5 seconds, making it ideal for high-torque applications. Operating temperatures range from -20¡æ to 60¡æ, ensuring performance in extreme conditions.
Cloud Monitoring & Connectivity
Streamline fleet management with 4G-enabled cloud tracking of battery health, location, and usage patterns. This feature is critical for OEM manufacturers seeking to optimize maintenance schedules and reduce downtime.
Warranty & Durability
Backed by a 5-year/3,500-cycle warranty, this lithium battery is a low-risk investment for wholesale buyers. Its vibration-resistant design and metal casing meet industrial durability standards, minimizing lifecycle costs.
Technical Excellence
The LiFePO4 chemistry ensures thermal stability and zero maintenance, while the 280kg weight (without counterweight) balances energy density and portability. Compatible with fast-charging systems up to 200A, it maximizes uptime for logistics and manufacturing workflows.
Ideal Applications
Perfect for electric forklifts, automated guided vehicles (AGVs), and renewable energy storage systems. As a lithium battery manufacturer, we tailor configurations to OEM specifications, ensuring seamless compatibility with existing infrastructure.
Advantages, Comparisons, and Maintenance of LiFePO4 Forklift Batteries
What are LiFePO4 forklift batteries’ key advantages?
LiFePO4 forklift batteries offer longer lifespan and faster charging. They provide stable voltage, enhanced safety, and require minimal maintenance. Their superior thermal stability reduces the risk of overheating, making them safer for high-demand industrial environments. Additionally, they have higher energy efficiency and lower operating costs over time.
How do LiFePO4 batteries compare to lead-acid alternatives?
LiFePO4 batteries outperform lead-acid with higher energy efficiency and longer lifespan. They require no maintenance, charge faster, and maintain consistent voltage throughout the discharge cycle. Lead-acid batteries, in contrast, require frequent maintenance and have shorter operational life, making LiFePO4 a more cost-effective solution.
What maintenance practices extend LiFePO4 battery lifespan?
To extend LiFePO4 battery lifespan, ensure proper charging and avoid deep discharges. Regularly monitor the Battery Management System (BMS) for optimal performance. Avoid exposure to extreme temperatures and clean terminal connections periodically to prevent power losses.
How does LiFePO4 chemistry enhance forklift battery durability?
LiFePO4 chemistry offers thermal stability and resistance to degradation. It maintains consistent performance through thousands of charge cycles and withstands deep discharges better than lead-acid, reducing battery wear and ensuring reliable power in forklift operations.
Which industries benefit most from LiFePO4 forklift batteries?
Industries such as warehousing and manufacturing benefit most from LiFePO4 forklift batteries. Their durability, faster charging, and reduced maintenance requirements improve operational efficiency in demanding environments with multiple shift operations.
Are LiFePO4 forklift batteries cost-effective long-term?
Yes, LiFePO4 forklift batteries are cost-effective over time. Despite a higher initial cost, their longer lifespan, minimal maintenance, and energy efficiency significantly reduce total ownership costs, making them a better long-term investment than lead-acid alternatives.
Specifications and Safety of 420Ah Lithium Forklift Batteries
What voltage do 420Ah lithium forklift batteries operate at?
420Ah lithium forklift batteries typically operate at 48V or 80V, depending on the forklift’s power requirements. These voltages ensure stable power delivery, supporting heavy-duty applications and maintaining consistent forklift performance during extended operations.
How long do 420Ah lithium batteries last per charge?
A 420Ah lithium forklift battery provides 6-8 hours of continuous operation per charge, depending on load and operating conditions. Its consistent voltage ensures reliable performance, reducing downtime in warehouse environments.
What forklifts are compatible with 420Ah lithium batteries?
420Ah lithium batteries are compatible with electric forklifts requiring 48V or 80V power. They are ideal for high-capacity forklifts used in warehousing, manufacturing, and logistics operations requiring sustained energy.
What safety features protect 420Ah lithium forklift batteries?
420Ah lithium forklift batteries include overcharge protection and thermal management systems. Their Battery Management System (BMS) prevents overheating, short circuits, and voltage imbalances, ensuring safer operation in industrial applications.
How does 420Ah lithium compare to lead-acid forklift batteries?
420Ah lithium batteries outperform lead-acid in cycle life and energy efficiency. They require no maintenance, charge faster, and deliver consistent voltage, reducing operational costs. Lead-acid batteries, however, require regular maintenance and have a shorter lifespan.
What certifications do 420Ah lithium forklift batteries require?
420Ah lithium forklift batteries require certifications such as UL2580 and CE to meet safety and quality standards. These certifications ensure compliance with industry regulations and guarantee safe operation in industrial environments.
LiFePO4 for Material Handling Equipment: Cost, Lifespan, and Certification
Why choose LiFePO4 for material handling equipment?
LiFePO4 batteries provide longer lifespan and minimal maintenance, making them ideal for material handling equipment. Their faster charging, consistent power delivery, and enhanced safety features improve equipment performance and operational efficiency.
Cost benefits of LiFePO4 vs lead-acid batteries?
LiFePO4 batteries offer lower lifetime costs than lead-acid by reducing maintenance and replacement frequency. While initial costs are higher, their extended lifespan and higher energy efficiency lead to significant long-term savings.
How long do LiFePO4 battery packs last?
LiFePO4 battery packs last 4,000 to 6,000 cycles, equivalent to 8-10 years of use under normal conditions. Their longer lifespan makes them a cost-effective choice for material handling applications.
Charging time for LiFePO4 material handling batteries?
LiFePO4 batteries charge in 2-3 hours, compared to 6-8 hours for lead-acid alternatives. Their fast-charging capability reduces equipment downtime, increasing productivity in warehouse operations.
Maintenance requirements for LiFePO4 vs traditional batteries?
LiFePO4 batteries require no maintenance, unlike lead-acid batteries that need regular watering, terminal cleaning, and equalization. This reduces labor costs and enhances operational efficiency.
Certifications needed for wholesale LiFePO4 battery packs?
Wholesale LiFePO4 battery packs require certifications such as UL, CE, and ISO9001 to meet safety and performance standards. These certifications ensure compliance with industrial and safety regulations for material handling equipment.
Specifications and Applications of 83.2V Deep Cycle Lithium Batteries
What is the capacity of 83.2V deep cycle lithium battery?
An 83.2V deep cycle lithium battery typically offers 420Ah to 560Ah capacity. This high capacity ensures consistent power delivery, making them ideal for heavy-duty warehouse equipment and industrial forklifts.
Which warehouse machinery models use 83.2V lithium batteries?
83.2V lithium batteries are compatible with high-capacity forklifts and automated guided vehicles (AGVs). They power warehouse equipment that demands sustained energy for extended operational hours.
How does deep cycle design benefit warehouse equipment?
Deep cycle lithium batteries provide consistent power output and longer runtime. Their ability to withstand repeated deep discharges makes them ideal for high-demand warehouse applications with extended usage cycles.
What is the charging time for 83.2V lithium batteries?
83.2V lithium batteries typically charge in 2-4 hours using high-capacity chargers. Their rapid charging reduces equipment downtime, enhancing warehouse operational efficiency.
Are 83.2V lithium batteries compatible with lead-acid systems?
Yes, 83.2V lithium batteries can replace lead-acid systems with proper modifications. They offer improved performance, faster charging, and longer lifespan, making them a superior alternative for warehouse equipment.
What safety certifications do 83.2V lithium batteries have?
83.2V lithium batteries require UL2580, CE, and ISO9001 certifications. These ensure compliance with international safety and performance standards, ensuring reliable operation in industrial settings.
OEM Customization and Quality Standards for Forklift Batteries
What are benefits of LiFePO4 forklift batteries?
LiFePO4 forklift batteries provide longer lifespan and faster charging. Their minimal maintenance requirements, safety features, and higher energy efficiency make them ideal for industrial use, reducing operational costs.
How to customize OEM forklift battery specifications?
OEM forklift battery specifications can be customized by adjusting voltage, capacity, and BMS settings. Manufacturers offer tailored solutions to meet unique operational requirements for various industries.
What quality standards ensure battery durability?
Battery durability is ensured by ISO9001 and UL2580 certifications. These standards ensure compliance with safety, performance, and environmental regulations, guaranteeing reliable operation.
Which industries use OEM LiFePO4 forklift batteries?
Industries such as warehousing, manufacturing, and logistics use OEM LiFePO4 forklift batteries. Their durability, faster charging, and minimal maintenance make them ideal for high-demand environments.
Why choose factory-direct LiFePO4 battery suppliers?
Factory-direct suppliers offer cost savings and customization flexibility. They provide high-quality batteries at competitive prices, ensuring consistent performance and tailored solutions for specific applications.
How does OEM design optimize battery performance?
OEM designs optimize battery performance by incorporating custom BMS settings and voltage configurations. These customizations enhance efficiency, extend battery lifespan, and meet unique operational requirements.
Specifications and Installation of 83.2V 420Ah LiFePO4 Batteries
What is the voltage and capacity?
The voltage of 83.2V 420Ah LiFePO4 batteries is 83.2V, with a capacity of 420Ah. This high-capacity design ensures consistent power delivery, making them ideal for heavy-duty applications.
Typical applications for 83.2V 420Ah battery?
83.2V 420Ah batteries are commonly used in warehouse forklifts, AGVs, and material handling equipment. Their deep cycle capability makes them suitable for long-duration applications.
Benefits of lithium iron phosphate chemistry?
LiFePO4 batteries offer thermal stability and longer lifespan. Their high energy density and resistance to degradation make them safer and more durable than other lithium-ion chemistries.
How does it compare to other LiFePO4 models?
83.2V 420Ah LiFePO4 batteries provide higher energy density and faster charging. They outperform smaller capacity models in high-demand applications due to their extended runtime and efficiency.
Cycle life expectancy of 420Ah LiFePO4?
420Ah LiFePO4 batteries offer 4,000 to 6,000 cycles, ensuring 8-10 years of operational life. Their durability reduces replacement frequency and lowers total ownership costs.
Installation requirements for 83.2V battery system?
Install 83.2V battery systems by ensuring proper BMS configuration and secure terminal connections. Use compatible chargers and ensure compliance with safety standards to maximize performance.
