Description
Overview
Our 48V 460Ah LiFePO4 Forklift Battery is engineered for high-performance industrial applications, combining a robust 32.2kWh energy capacity with advanced safety and durability. Designed for wholesale and OEM integration, this lithium battery delivers unmatched efficiency, long cycle life, and seamless cloud monitoring for reliable power solutions in demanding environments.
Key Features
High Energy Density: With 32.2kWh nominal energy, this LiFePO4 battery maximizes runtime for heavy-duty equipment.
Extended Cycle Life: Over 3,500 cycles at 80% depth of discharge (DOD) ensure long-term cost savings.
Enhanced Safety: Advanced BMS protects against overcurrent, overheating, and voltage fluctuations.
Dual Connectivity: RS485 and CAN-bus enable seamless integration with OEM systems.
Product Description
Built for industrial scalability, our lithium battery features a rugged metal shell, IP67-rated protection, and natural cooling for stable operation in extreme temperatures (-20¡ãC to 60¡ãC). The on-the-shell LCD display and 4G cloud monitoring provide real-time insights, while Anderson 350A and Rema 320A connectors ensure high-power reliability.
Technical Excellence
The 16S2P configuration balances power and safety, supporting 300A continuous discharge and 1,000A peak surges. As a lithium battery manufacturer, we prioritize precision engineering, offering a 51.2V system optimized for forklifts, AGVs, and renewable energy storage. Customizable communication protocols cater to diverse OEM requirements.
Reliability & Support
Backed by a 5-year or 3,500-cycle warranty, our batteries are built for industrial longevity. The integrated BMS continuously monitors cell voltage, temperature, and SOC, minimizing downtime. Designed for wholesale partnerships, we provide scalable solutions tailored to high-volume OEM demands, ensuring consistent performance and rapid ROI.
Applications
Ideal for material handling, logistics, and off-grid systems, this lithium battery excels in scenarios demanding high discharge rates, compact dimensions (950*592*450 mm), and lightweight design (228 kg). Its versatility makes it a top choice for OEMs seeking reliable, future-proof energy storage.
Top LiFePO4 Battery Suppliers and Warehouse Solutions
Top LiFePO4 battery suppliers for warehouse machinery?
Leading LiFePO4 battery suppliers for warehouse machinery include CATL, BYD, and Gotion High-Tech, known for their high-quality battery solutions. These companies offer certified, reliable batteries for forklifts and other warehouse equipment. Additionally, suppliers such as EVE Energy and Sinopoly provide customizable LiFePO4 batteries designed for industrial use, ensuring optimal performance and safety in demanding environments.
Certifications required for LiFePO4 battery suppliers?
LiFePO4 battery suppliers must comply with international safety and quality standards, including UL, CE, and RoHS certifications. UN38.3 certification ensures safe transportation, while ISO 9001 guarantees quality management during production. Suppliers catering to warehouse and industrial applications may also require IEC certifications for electrical safety and environmental compliance.
LiFePO4 vs other batteries for warehouse equipment?
LiFePO4 batteries outperform other batteries used in warehouse equipment by offering longer cycle life and higher energy efficiency. Compared to lead-acid, LiFePO4 provides faster charging, minimal maintenance, and consistent voltage output. While NCM batteries offer higher energy density, LiFePO4’s superior thermal stability and safety make them ideal for heavy-duty warehouse operations.
Key factors in pricing wholesale LiFePO4 batteries?
Key factors affecting wholesale pricing of LiFePO4 batteries include raw material costs, battery capacity, and production volume. Customization, integrated Battery Management Systems (BMS), and safety certifications may increase costs. Bulk orders and long-term contracts often lead to significant discounts, while fluctuations in lithium prices can impact the overall price structure.
Custom LiFePO4 battery options for warehouse machinery?
Custom LiFePO4 battery options for warehouse machinery include capacity variations, voltage specifications, and specialized BMS integration. Manufacturers can design batteries to meet specific forklift or equipment requirements, optimizing energy efficiency and performance. Custom options also include temperature management systems and high-discharge rate designs for demanding warehouse environments.
Industry reviews of LiFePO4 battery suppliers?
Industry reviews of LiFePO4 battery suppliers emphasize factors such as product reliability, customer service, and compliance with international safety standards. Top suppliers like CATL and BYD receive praise for consistent performance and long-term durability. Reviews often highlight the importance of timely delivery, warranty support, and customization capabilities in determining supplier reliability.
Energy Capacity and Performance of 48V 630Ah LiFePO4 Batteries
What is the total energy capacity of a 48V 630Ah LiFePO4 battery?
The total energy capacity of a 48V 630Ah LiFePO4 battery is 30.24 kWh, calculated by multiplying the voltage (48V) by the capacity (630Ah). This high capacity ensures long operational hours for forklifts and warehouse equipment, minimizing downtime and boosting productivity. It is an ideal choice for applications requiring reliable and consistent power.
How does LiFePO4 chemistry benefit forklift battery performance?
LiFePO4 chemistry enhances forklift performance by providing high energy density and stable voltage throughout the discharge cycle. It improves operational efficiency by offering consistent power output, faster charging, and longer lifespan. LiFePO4 batteries are also safer due to their inherent thermal stability and low risk of thermal runaway, making them suitable for demanding industrial environments.
What are the cycle life expectations for 48V 630Ah LiFePO4 batteries?
The cycle life of a 48V 630Ah LiFePO4 battery ranges from 4,000 to 6,000 cycles, depending on operating conditions and maintenance. LiFePO4 batteries maintain their capacity over long periods, ensuring long-lasting performance. Proper charging and discharge management, along with regular maintenance, further extend the battery’s lifespan in industrial applications.
What charging specifications suit a 48V 630Ah LiFePO4 forklift battery?
A 48V 630Ah LiFePO4 forklift battery requires a charger with a constant current and constant voltage (CC-CV) profile, delivering 54.6V at full charge. Charging should not exceed the manufacturer’s specified current limit to prevent overheating. Using a high-efficiency charger designed for LiFePO4 chemistry ensures optimal performance and prolongs the battery’s lifespan.
What safety features are included in LiFePO4 forklift battery designs?
LiFePO4 forklift batteries are equipped with safety features such as overcharge protection, short-circuit prevention, and thermal management systems. A Battery Management System (BMS) monitors voltage, temperature, and current, ensuring the battery operates within safe limits. These features help prevent overheating, overcharging, and deep discharge, enhancing safety during forklift operations.
What maintenance requirements apply to 48V 630Ah LiFePO4 forklift batteries?
LiFePO4 forklift batteries require minimal maintenance, primarily involving regular inspections of the BMS system and cleaning of terminals. Avoiding deep discharges and maintaining proper charging protocols optimize battery lifespan. Periodic inspections for physical damage and ensuring proper ventilation help prevent overheating and prolong battery life.
LiFePO4 Battery Safety and Thermal Management
What safety features prevent LiFePO4 forklift battery overheating?
LiFePO4 forklift batteries feature thermal management systems that prevent overheating by monitoring and regulating temperature levels. The Battery Management System (BMS) automatically adjusts charging rates and halts operations if excessive heat is detected. LiFePO4’s inherent chemical stability further reduces the risk of thermal runaway or combustion.
How do LiFePO4 batteries handle overcharge and discharge safely?
LiFePO4 batteries manage overcharge and discharge through an integrated Battery Management System (BMS) that regulates voltage and current. The BMS prevents overcharging by stopping the charge at a safe voltage limit and protects against deep discharge by cutting off power when voltage drops too low. These safety features ensure consistent and safe battery performance.
What design elements enhance LiFePO4 forklift battery safety?
LiFePO4 forklift batteries include design elements like sealed enclosures, thermal protection, and short-circuit prevention circuits. The BMS continuously monitors voltage, temperature, and current to ensure safe operation. Additionally, thermal runaway prevention and fire-resistant materials enhance overall battery safety.
Why are LiFePO4 batteries less prone to thermal runaway?
LiFePO4 batteries are less prone to thermal runaway due to their stable chemical composition and high thermal threshold. Unlike other lithium-ion chemistries, LiFePO4 can withstand higher temperatures without experiencing dangerous reactions. This stability makes them a safer choice for forklifts and other industrial applications.
What maintenance practices ensure LiFePO4 battery safety?
To ensure safety, LiFePO4 batteries should undergo regular inspections to check for physical damage, proper ventilation, and clean terminals. Monitoring the Battery Management System (BMS) for error codes and maintaining proper charging practices helps prevent safety hazards. Adhering to manufacturer guidelines and avoiding overcharging or deep discharge optimizes battery safety.
What certifications validate LiFePO4 forklift battery safety standards?
LiFePO4 forklift batteries are certified with UL, CE, and RoHS certifications to meet international safety standards. They may also have UN38.3 certification for safe transportation and IEC 62133 compliance for battery safety in electronic applications. These certifications validate the battery’s adherence to stringent safety protocols, ensuring reliable operation.
Forklift Compatibility and Charging Time for 630Ah Lithium Batteries
What forklift models support 630Ah lithium batteries?
Forklift models that support 630Ah lithium batteries include heavy-duty electric forklifts from brands such as Toyota, Crown, and Jungheinrich. These models are designed to handle the high energy demands of industrial applications, offering compatibility with large-capacity LiFePO4 batteries. Always check the manufacturer’s guidelines for compatibility details.
What are the voltage specifications of 630Ah forklift batteries?
The voltage specification for 630Ah forklift batteries is 48V, suitable for high-capacity electric forklifts. This voltage ensures consistent power output, minimizing voltage drops during extended operations. Some forklift models may also support higher voltage configurations depending on their design and power requirements.
How does 630Ah lithium battery improve forklift performance?
A 630Ah lithium battery enhances forklift performance by providing consistent voltage and higher energy density. The battery’s ability to maintain stable power output throughout its discharge cycle minimizes performance drops, leading to increased productivity. Faster charging times and reduced maintenance requirements further improve operational efficiency.
What safety certifications apply to 630Ah lithium forklift batteries?
Safety certifications applicable to 630Ah lithium forklift batteries include UL, CE, and RoHS standards. Additionally, UN38.3 certification ensures safe transport, while ISO 9001 guarantees quality management. These certifications validate the battery’s safety, quality, and environmental compliance, making them reliable for industrial use.
How long does a 630Ah lithium battery charge take?
A 630Ah lithium battery typically takes 3 to 5 hours to fully charge, depending on the charger’s power rating and the battery’s state of charge. LiFePO4 batteries support faster charging compared to lead-acid alternatives, minimizing downtime and increasing operational efficiency. Using a compatible high-efficiency charger further reduces charge time.
What are key advantages over lead-acid batteries for forklifts?
Key advantages of lithium batteries over lead-acid for forklifts include faster charging, longer lifespan, and reduced maintenance. LiFePO4 batteries eliminate the need for frequent watering and equalization, reducing labor costs. They also offer higher energy efficiency and consistent voltage output, enhancing forklift performance and reliability.
Lifespan, Environmental Impact, and Cost Comparison of LiFePO4 vs Lead-Acid Batteries
Lifespan comparison: LiFePO4 vs lead-acid batteries?
LiFePO4 batteries offer a lifespan of 4,000 to 6,000 cycles, compared to 500 to 1,000 cycles for lead-acid batteries. This longevity significantly reduces replacement frequency and operational downtime, making LiFePO4 a cost-effective solution for industrial applications over the long term.
Charging time differences between LiFePO4 and lead-acid?
LiFePO4 batteries charge faster than lead-acid batteries, typically requiring 3 to 5 hours for a full charge, while lead-acid batteries take 8 to 10 hours. This faster charging capability increases equipment uptime and enhances operational efficiency in industrial environments.
Maintenance requirements: LiFePO4 versus lead-acid batteries?
LiFePO4 batteries require minimal maintenance, while lead-acid batteries need regular watering, equalizing, and cleaning. LiFePO4 eliminates the need for frequent monitoring, reducing operational costs and labor. Their built-in Battery Management System (BMS) ensures consistent performance with low maintenance requirements.
Energy efficiency of LiFePO4 compared to lead-acid?
LiFePO4 batteries provide higher energy efficiency, with over 95% charge/discharge efficiency compared to 70-80% for lead-acid batteries. This efficiency reduces energy waste, allowing more power to be utilized effectively, enhancing overall equipment performance.
Environmental impact: LiFePO4 vs lead-acid batteries?
LiFePO4 batteries have a lower environmental impact due to their non-toxic composition and longer lifespan. They eliminate hazardous materials like lead and sulfuric acid found in lead-acid batteries, making them a greener choice for industrial applications.
Cost-effectiveness of LiFePO4 versus lead-acid batteries?
LiFePO4 batteries offer superior cost-effectiveness over time due to their longer lifespan, reduced maintenance, and higher efficiency. Although the initial cost is higher, the lower operating and replacement costs make LiFePO4 a more economical solution in the long run.
