Description
Overview
Our 48V 460Ah LiFePO4 Forklift Battery combines cutting-edge lithium technology with rugged durability, designed for industrial applications demanding high performance. As a leading lithium battery manufacturer, we deliver OEM-ready solutions with 28.67kWh energy storage, IP65 protection, and advanced BMS for safety and longevity.
Key Features
High Energy Density: The 51.2V 560Ah LiFePO4 battery offers 28.67kWh in a compact footprint, ideal for space-constrained installations.
Robust Performance: Supports 500A continuous discharge and 1000A peak (3s), ensuring reliability under heavy loads.
Long Cycle Life: >4000 cycles at 80% DOD reduces replacement costs, backed by a 5-year warranty.
Smart Safety: Advanced BMS monitors SOC, temperature, and voltage, preventing overcharge, short circuits, and thermal risks.
Product Description
Engineered for OEM integration, this lithium battery features a metal shell and natural cooling for industrial environments. With RS485, CAN-bus, and 4G communication, it seamlessly integrates into fleet management systems. The IP65 rating ensures dust/water resistance, while a wide operating temperature range (-20¡æ¨C60¡æ) suits global deployments.
Technical Advantages
Rapid Charging: 250A continuous charge current minimizes downtime.
Scalable Design: Modular architecture supports custom configurations for diverse OEM requirements.
Compliance Ready: Meets international safety standards, simplifying certification for lithium battery systems.
Why Choose Us?
As a trusted lithium battery manufacturer, we specialize in high-performance OEM solutions tailored to industrial needs. Our 48V 460Ah LiFePO4 Forklift Battery combines innovation with durability, offering unmatched ROI through energy efficiency and extended lifespan. Partner with us for scalable, future-ready power systems.
48V 550Ah LiFePO4 Forklift Battery Specifications & Maintenance
What is the voltage and capacity of LiFePO4 forklift battery?
LiFePO4 forklift batteries typically operate at 48V with capacities between 200Ah and 600Ah, depending on the application. The 48V 550Ah model provides consistent power for high-demand forklifts, ensuring smooth operations and reducing downtime. These batteries are ideal for heavy-duty warehouse equipment due to their high energy density and efficient power delivery.
What are the advantages of 48V 550Ah LiFePO4 batteries?
48V 550Ah LiFePO4 batteries offer longer lifespan and higher efficiency compared to lead-acid batteries. They charge faster, reduce downtime, and require less maintenance. Additionally, they improve forklift productivity and reduce total operational costs, making them a cost-effective choice for industrial use. Their stable performance across varying temperatures ensures reliability.
How long does a 48V 550Ah LiFePO4 battery last?
A 48V 550Ah LiFePO4 battery typically lasts 4,000 to 6,000 cycles, depending on usage and charging conditions. With moderate discharge rates and proper maintenance, these batteries can last over 10 years. Their longer lifespan reduces replacement costs and enhances overall operational efficiency, making them ideal for high-cycle industrial environments.
What maintenance does a LiFePO4 forklift battery require?
LiFePO4 batteries require minimal maintenance. Routine tasks include monitoring SOC levels, ensuring proper charger compatibility, and checking for loose connections. Unlike lead-acid batteries, LiFePO4 batteries do not require water refilling, reducing labor and maintenance costs while maintaining optimal performance.
How to charge a 48V 550Ah LiFePO4 battery properly?
Charge the battery with a compatible smart charger to prevent overcharging and ensure balanced cells. Avoid extreme temperatures during charging, and maintain SOC between 20% to 80% for longer lifespan. Use a BMS to monitor charging parameters, which helps prevent thermal runaway and improves battery safety.
How does LiFePO4 compare to lead-acid in forklifts?
LiFePO4 batteries provide higher efficiency and lower maintenance than lead-acid batteries. They offer longer lifespan, better thermal stability, and faster charging times. LiFePO4 batteries are lighter, reducing forklift weight and improving energy efficiency, ultimately lowering total cost of ownership.
LiFePO4 Battery Lifespan & Efficiency in Forklifts
What are LiFePO4 battery lifespans for electric forklifts?
LiFePO4 batteries in electric forklifts typically last 4,000 to 6,000 cycles, translating to a lifespan of 8 to 10 years under normal operating conditions. This extended lifespan significantly reduces replacement frequency, making them ideal for high-cycle industrial environments that demand reliable energy storage.
How do LiFePO4 batteries improve forklift charging efficiency?
LiFePO4 batteries support faster charging rates and reduce downtime, improving forklift operational efficiency. With charging times reduced by up to 50%, they enhance productivity by enabling multi-shift operations. Their ability to handle high charge currents ensures consistent performance.
Are LiFePO4 batteries safer than traditional forklift batteries?
Yes, LiFePO4 batteries offer better thermal stability and overcharge protection, making them safer than lead-acid alternatives. They have a lower risk of thermal runaway and do not release harmful gases, enhancing safety for both operators and equipment.
What factors affect wholesale LiFePO4 battery pricing?
Factors include raw material costs, order volume, and certifications. Additional factors such as transportation fees, BMS technology, and quality assurance protocols also influence wholesale pricing, with higher-capacity batteries generally commanding premium prices.
Do LiFePO4 batteries require specialized maintenance protocols?
LiFePO4 batteries require minimal maintenance. Basic protocols include monitoring SOC, avoiding deep discharge, and ensuring balanced charging. Periodic BMS checks and connection inspections ensure long-term performance without complex maintenance requirements.
How does temperature impact LiFePO4 forklift battery performance?
Extreme temperatures affect cycle life and charging efficiency. LiFePO4 batteries operate optimally between 0°C and 45°C. Prolonged exposure to high temperatures may reduce lifespan, while freezing conditions can impact performance if not properly managed.
Advantages, Safety & Cost of LiFePO4 Forklift Batteries
What are key advantages of LiFePO4 batteries for forklifts?
LiFePO4 batteries offer higher energy efficiency and longer lifespan compared to lead-acid alternatives. They enable faster charging, reduce maintenance, and lower operational costs. Their ability to provide consistent power output enhances forklift productivity and reduces downtime.
How does LiFePO4 battery safety compare to lead-acid alternatives?
LiFePO4 batteries have better thermal stability and lower risk of leakage than lead-acid alternatives. They reduce the risk of hazardous spills and eliminate harmful gas emissions, ensuring a safer operating environment.
What charging efficiency do high-capacity LiFePO4 forklift batteries offer?
High-capacity LiFePO4 batteries provide faster charge rates and higher energy retention, minimizing downtime and supporting continuous operation. They achieve over 95% efficiency compared to 70-80% for lead-acid.
What maintenance requirements do industrial LiFePO4 forklift batteries have?
Industrial LiFePO4 batteries require minimal maintenance. Key tasks include monitoring SOC, ensuring balanced charging, and periodic connection checks. Unlike lead-acid batteries, there is no need for watering or electrolyte management.
How do LiFePO4 batteries impact forklift total ownership costs?
LiFePO4 batteries reduce total ownership costs by minimizing maintenance, extending lifespan, and lowering energy consumption. Their higher upfront cost is offset by significant savings over their lifecycle.
What environmental benefits do LiFePO4 forklift batteries provide?
LiFePO4 batteries use non-toxic materials and generate less waste, reducing environmental impact. Their long lifespan reduces battery disposal frequency, making them a more sustainable choice for industrial applications.
Factory Direct Pricing & Comparison of LiFePO4 Forklift Batteries
What are LiFePO4 forklift battery advantages?
LiFePO4 batteries provide higher energy density and longer cycle life compared to lead-acid. They reduce downtime through faster charging and require less maintenance, making them ideal for demanding applications.
Factors affecting factory direct pricing for LiFePO4?
Pricing depends on raw material costs, order volume, and certification requirements. Larger orders often qualify for discounts, while additional factors like warranty terms and technical specifications influence pricing.
How to compare LiFePO4 vs traditional forklift batteries?
Compare cycle life and charging efficiency. LiFePO4 batteries offer longer lifespan, lower maintenance, and better performance, making them more cost-effective over the long term.
Current trends in LiFePO4 battery pricing?
LiFePO4 prices are decreasing due to technological advancements and increased production capacity. Demand for sustainable battery solutions is driving market growth and price stability.
Quality control in LiFePO4 battery production?
Manufacturers adhere to strict quality protocols with automated testing and performance validation. Ensuring compliance with ISO and UL standards guarantees consistent and safe battery performance.
Minimum order quantities for factory-direct LiFePO4?
MOQ typically ranges from 50 to 100 units. Larger orders may receive better pricing, while custom specifications may require higher MOQs.
48V 550Ah LiFePO4 System Specifications & Applications
What are key specifications of 48V 550Ah LiFePO4 systems?
These systems operate at 48V with a capacity of 550Ah, offering high energy density and consistent power output. They are ideal for high-demand industrial and warehouse applications requiring reliable performance.
How fast can 48V 550Ah LiFePO4 batteries charge?
48V 550Ah LiFePO4 batteries charge within 3 to 5 hours using high-efficiency smart chargers. Fast-charging compatibility reduces downtime and improves operational efficiency in demanding environments.
Safety features in fast charging LiFePO4 batteries?
LiFePO4 batteries feature overcharge protection and thermal monitoring, preventing overheating and ensuring safe charging. Integrated BMS ensures balanced cell performance, enhancing safety.
Applications suited for 48V 550Ah LiFePO4 systems?
These batteries are ideal for electric forklifts, AGVs, and warehouse machinery. Their high capacity and energy efficiency make them suitable for continuous industrial operations.
Maintenance requirements for 48V 550Ah LiFePO4 batteries?
Routine maintenance includes monitoring SOC and periodic BMS checks. Avoiding extreme temperatures and preventing deep discharges prolongs battery lifespan and ensures stable performance.
Advantages of LiFePO4 over other battery chemistries?
LiFePO4 batteries offer better thermal stability and longer cycle life. They provide higher energy density and improved safety compared to traditional lithium-ion and lead-acid batteries.
LiFePO4 Battery Benefits & Innovations in Warehouses
What are key advantages of LiFePO4 batteries in warehouses?
LiFePO4 batteries offer faster charging and higher energy efficiency. They enhance operational uptime, reduce maintenance, and minimize overall operational costs in warehouse settings.
How does LiFePO4 chemistry extend battery lifespan?
LiFePO4 chemistry provides stable thermal properties and low degradation rates, allowing batteries to last 4,000 to 6,000 cycles while maintaining consistent performance.
What maintenance maximizes LiFePO4 battery performance?
Maintain performance by balancing charge cycles and monitoring SOC levels. Regular BMS inspections and avoiding deep discharge further extend battery lifespan.
How do LiFePO4 costs compare to traditional batteries?
LiFePO4 batteries have higher upfront costs but offer lower long-term costs through reduced maintenance, longer lifespan, and improved energy efficiency.
Which warehouse equipment best uses LiFePO4 batteries?
Forklifts, AGVs, and warehouse lifts benefit most from the high energy density, fast charging, and low maintenance of LiFePO4 batteries, improving operational efficiency.
What innovations improve LiFePO4 battery cycle life?
Advanced BMS technology and thermal management systems optimize charging and discharging, extending battery lifespan and enhancing overall reliability.
