Description
Overview
Our 51.2V 210Ah LiFePO4 battery delivers 10.75kWh of reliable energy, designed for industrial and commercial applications. As a leading lithium battery manufacturer, we specialize in high-performance OEM solutions, combining advanced BMS technology, rugged metal construction, and a 5-year warranty to ensure durability and safety.
Key Features
High-Capacity LiFePO4 Technology: Built with lithium iron phosphate cells for stability, longevity, and thermal safety.
Industrial-Grade Performance: Supports 210A continuous charge/discharge, ideal for heavy-duty equipment like 48V 460Ah LiFePO4 forklift batteries.
Smart BMS Protection: Monitors SOC, temperature, and voltage while preventing overcurrent, short circuits, and overtemperature risks.
IP65 & Natural Cooling: Dustproof, waterproof, and maintenance-free operation across -20¡æ to 60¡æ environments.
Scalable OEM Solutions: Customizable communication protocols (RS485, CAN-bus, 4G) for seamless integration with energy systems.
Product Description
This lithium battery offers a 51.2V nominal voltage and 210Ah capacity, optimized for demanding applications such as electric forklifts, renewable energy storage, and off-grid power systems. Its compact metal housing (949*374*550 mm) ensures space efficiency, while the >4,000-cycle lifespan at 80% DOD reduces long-term costs.
As a trusted lithium battery manufacturer, we prioritize OEM partnerships, tailoring configurations to meet specific voltage, capacity, or communication needs. The integrated BMS guarantees real-time diagnostics, enhancing safety and operational transparency.
Applications
Forklift & Industrial Equipment: Delivers sustained power for electric forklifts and automated machinery.
Solar/Wind Energy Storage: Stores renewable energy with high efficiency and rapid charge capabilities.
Telecom & Backup Power: Ensures uninterrupted operation in remote or critical environments.
Warranty & Support
Backed by a 5-year warranty, our lithium batteries are engineered for reliability. OEM clients benefit from dedicated technical support, fast prototyping, and scalable production to meet global demand.
48V 200Ah LiFePO4 Forklift Batteries
What are the key specifications of 48V 200Ah LiFePO4 batteries?
48V 200Ah LiFePO4 batteries provide 9.6kWh of energy capacity, offering consistent voltage stability and high efficiency for forklifts. They feature a long cycle life of over 4,000 cycles at 80% depth of discharge. These batteries also include a Battery Management System (BMS) for temperature control and overcharge protection, ensuring safe operation and optimal performance.
How does LiFePO4 chemistry benefit forklift battery performance?
LiFePO4 chemistry improves forklift performance by offering higher energy density and longer lifespan compared to lead-acid batteries. It ensures faster charging, low self-discharge, and superior thermal stability, preventing overheating. LiFePO4 batteries also provide consistent power delivery, reducing forklift downtime and increasing operational efficiency.
What charging methods suit 48V 200Ah LiFePO4 forklift batteries?
48V 200Ah LiFePO4 batteries support standard, opportunity, and fast charging methods. Standard charging takes 4-6 hours using a compatible LiFePO4 charger. Opportunity charging during short breaks improves operational efficiency, while fast charging can replenish up to 80% capacity within 1-2 hours, minimizing forklift downtime.
How to optimize lifespan for 48V 200Ah LiFePO4 batteries?
To optimize the lifespan of 48V 200Ah LiFePO4 batteries, avoid deep discharges and maintain the charge level between 20-80%. Use a compatible charger with a BMS to prevent overcharging or overheating. Regularly monitor battery health and store in a cool, dry environment when not in use to prevent capacity degradation.
What safety standards apply to LiFePO4 forklift batteries?
LiFePO4 forklift batteries comply with UL1973, IEC62619, and UN38.3 certifications to ensure safety during operation, transportation, and storage. These standards cover thermal stability, overcharge protection, and short-circuit prevention, ensuring the batteries meet international safety and performance regulations.
How do 48V 200Ah LiFePO4 models compare to lead-acid alternatives?
48V 200Ah LiFePO4 models outperform lead-acid batteries by offering faster charging, longer lifespan, and higher energy efficiency. LiFePO4 batteries require minimal maintenance, unlike lead-acid batteries that need frequent watering. They also provide consistent voltage stability and prevent capacity loss over time, resulting in better overall performance.
LiFePO4 vs Lead-Acid Forklift Batteries
How do LiFePO4 and lead-acid batteries differ in lifespan?
LiFePO4 batteries typically last 4,000-5,000 cycles, while lead-acid batteries average 500-1,500 cycles. This longer cycle life reduces replacement frequency and operational costs. LiFePO4 chemistry also maintains consistent performance throughout its lifespan, while lead-acid batteries experience capacity degradation over time.
What are charging time differences between LiFePO4 and lead-acid?
LiFePO4 batteries charge 4-5x faster than lead-acid batteries. A LiFePO4 battery can reach 80% charge within 1-2 hours, while lead-acid batteries typically take 8-12 hours for a full charge. LiFePO4 batteries also support opportunity charging during breaks, enhancing workflow efficiency.
How does maintenance compare for LiFePO4 vs lead-acid batteries?
LiFePO4 batteries require minimal maintenance, eliminating the need for watering, ventilation, and sulfation prevention. In contrast, lead-acid batteries demand regular watering, cleaning, and equalization charging to prevent performance degradation, adding operational complexity and costs.
Which battery type offers better energy efficiency in forklifts?
LiFePO4 batteries offer higher energy efficiency of over 95%, while lead-acid batteries typically provide 70-80% efficiency. LiFePO4 batteries maintain consistent power delivery throughout discharge, minimizing energy loss and enhancing overall forklift productivity.
How do temperature effects vary between LiFePO4 and lead-acid?
LiFePO4 batteries operate effectively across a wider temperature range (-20°C to 60°C) without performance loss, while lead-acid batteries experience capacity drop and slower charging in cold temperatures. LiFePO4’s thermal stability reduces overheating risk in high-temperature environments.
What cost factors distinguish LiFePO4 from lead-acid forklift batteries?
Although LiFePO4 batteries have a higher upfront cost, they offer lower total cost of ownership due to longer lifespan, lower maintenance costs, and higher efficiency. Lead-acid batteries, despite being cheaper initially, incur higher replacement and maintenance expenses over time.
Industrial Lithium Batteries for Forklifts
What are the advantages of industrial lithium batteries?
Industrial lithium batteries offer higher energy density, faster charging, and longer lifespan compared to traditional batteries. They require minimal maintenance and provide consistent voltage throughout their lifecycle. Their lightweight design improves forklift efficiency and reduces wear and tear on equipment.
How do lithium batteries compare to lead-acid for forklifts?
Lithium batteries outperform lead-acid by providing faster charging, longer cycle life, and higher efficiency. They eliminate the need for watering and require less maintenance. Lithium batteries also support opportunity charging, ensuring continuous operation without extended downtime.
What is the lifespan of industrial lithium batteries?
Industrial lithium batteries, such as LiFePO4, last between 4,000 to 5,000 cycles with proper maintenance. Their long lifespan reduces the need for frequent replacements and lowers operational costs compared to lead-acid batteries, which last only 500-1,500 cycles.
Are fast-charging technologies compatible with lithium forklift batteries?
Yes, lithium forklift batteries support fast-charging technologies that replenish up to 80% charge in 1-2 hours. This enables opportunity charging during breaks, minimizing downtime and ensuring continuous forklift operation. Fast-charging is safe due to built-in BMS protection.
What safety standards apply to lithium batteries in forklifts?
Lithium forklift batteries comply with UL1973, IEC62619, and UN38.3 safety standards, ensuring thermal stability, overcharge prevention, and short-circuit protection. These certifications guarantee safe operation in industrial environments and compliance with international safety regulations.
How are lithium forklift batteries recycled or disposed?
Lithium forklift batteries undergo specialized recycling processes to extract valuable materials such as lithium, cobalt, and nickel. Reputable recycling facilities ensure safe disposal and minimize environmental impact. Proper disposal guidelines prevent hazardous waste and comply with environmental regulations.
LiFePO4 Battery Care & Maintenance
How to properly charge LiFePO4 batteries?
LiFePO4 batteries should be charged using a compatible charger with a BMS to prevent overcharging. Avoid deep discharges and aim to maintain the battery between 20-80% charge for optimal lifespan. Slow and moderate charging extends battery life and ensures safe operation.
Best practices for storing LiFePO4 long-term?
To store LiFePO4 batteries long-term, maintain a 40-60% charge level and keep them in a cool, dry environment. Avoid extreme temperatures and humidity to prevent capacity degradation. Periodically check voltage levels to ensure the battery remains healthy during storage.
How to extend LiFePO4 battery lifespan effectively?
To extend the lifespan of LiFePO4 batteries, avoid deep discharges, maintain moderate charge levels, and use a compatible charger. Store batteries in temperature-controlled environments and conduct regular BMS checks to prevent overcharging and short-circuiting.
Why is temperature critical for LiFePO4 performance?
Temperature affects LiFePO4 performance by influencing charge acceptance and cycle life. High temperatures accelerate degradation, while low temperatures reduce capacity. Maintaining an optimal temperature range between -20°C to 60°C ensures consistent battery efficiency and longer lifespan.
Important safety precautions for LiFePO4 maintenance?
Follow manufacturer guidelines, avoid physical damage, and use compatible chargers. Inspect for corrosion and loose connections regularly. Ensure the BMS is functioning correctly to prevent overheating, overcharging, or short circuits that may compromise safety.
Differences between LiFePO4 and lithium-ion care?
LiFePO4 batteries require less maintenance than standard lithium-ion batteries, with lower thermal sensitivity and longer cycle life. LiFePO4 batteries also offer greater safety due to their thermal stability, while other lithium-ion chemistries require more careful monitoring.
LiFePO4 Batteries for Warehouse Equipment
What are the top LiFePO4 batteries for warehouse equipment?
Top LiFePO4 batteries for warehouse equipment include 48V 200Ah, 36V 460Ah, and 72V 280Ah models. These batteries provide high energy density, long cycle life, and consistent power output for forklifts, AGVs, and material handling equipment.
Benefits of LiFePO4 in heavy-duty warehouse machinery?
LiFePO4 batteries offer faster charging, longer lifespan, and reduced maintenance in heavy-duty warehouse machinery. They provide consistent voltage for efficient operation and eliminate the need for frequent replacements, reducing downtime and operational costs.
How long do LiFePO4 batteries last in industrial equipment?
LiFePO4 batteries last between 4,000-5,000 cycles in industrial equipment, translating to 5-10 years of reliable performance. Their extended lifespan reduces replacement costs and ensures consistent efficiency in high-demand environments like warehouses.
LiFePO4 vs lead-acid for heavy-duty warehouse applications?
LiFePO4 batteries outperform lead-acid in cycle life, charging time, and maintenance needs. They provide higher efficiency and faster recharge rates, minimizing downtime in warehouse applications while reducing long-term operating costs.
Safety features of LiFePO4 batteries in warehouse tools?
LiFePO4 batteries for warehouse tools include thermal protection, overcharge prevention, and short-circuit safeguards. The built-in BMS ensures safe operation, preventing potential hazards and maintaining stable performance during continuous use.
Best LiFePO4 battery brands for material handling equipment?
Top LiFePO4 battery brands for material handling equipment include CATL, BYD, EVE Energy, and A123 Systems. These brands provide high-performance solutions with custom specifications, safety certifications, and long lifespans for warehouse operations.
LiFePO4 Battery Wholesale & Pricing
What factors influence LiFePO4 battery wholesale pricing?
LiFePO4 battery wholesale pricing is influenced by raw material costs, manufacturing processes, order volume, and customization requirements. Shipping fees and certification compliance also impact pricing, along with supply chain stability and market demand.
How do bulk discounts apply to LiFePO4 orders?
Bulk discounts for LiFePO4 orders depend on order volume, contract terms, and supplier agreements. Larger purchases often result in lower unit costs due to reduced production expenses. Negotiated bulk orders may also include custom specifications at discounted rates.
What is the MOQ for LiFePO4 factory purchases?
The minimum order quantity (MOQ) for LiFePO4 factory purchases typically ranges between 50 to 100 units, depending on battery capacity and customization. Higher capacity or specialized configurations may have higher MOQs due to production complexity.
How does LiFePO4 pricing compare to other lithium batteries?
LiFePO4 batteries are typically more affordable than NMC or LFP chemistries due to their lower material costs and safer composition. They provide longer lifespan and better stability, offering better value for applications such as forklifts.
Are shipping costs included in LiFePO4 wholesale quotes?
Shipping costs are usually excluded from LiFePO4 wholesale quotes and calculated separately based on order size, destination, and shipping method. For large orders, some suppliers may offer discounted shipping or logistics packages.
Do LiFePO4 factories offer custom specifications pricing?
Yes, LiFePO4 factories offer custom specification pricing for orders that require specific voltage, capacity, or BMS configurations. Custom orders may have higher MOQs and slightly higher pricing due to the tailored production process.
