Description
Overview
Our 48V 460Ah LiFePO4 Forklift Battery redefines power and reliability for industrial applications. Designed for wholesale buyers and OEM partners, this lithium battery delivers unmatched energy density, extended cycle life, and robust performance. As a leading lithium battery manufacturer, we prioritize customization, durability, and seamless integration for OEM solutions.
Key Features
High-Capacity Energy Storage: With 26.5kWh nominal energy and 690Ah capacity, this lithium battery ensures prolonged runtime for demanding equipment.
Extended Cycle Life: Over 4,000 cycles at 80% depth of discharge (DOD) reduce replacement costs and downtime.
Powerful Performance: Supports 320A continuous charge/discharge currents and 480A peak discharge (5s) for heavy-duty operations.
Robust Safety: IP65-rated metal shell and advanced BMS protect against overvoltage, overtemperature, and short circuits.
Smart Connectivity: RS485, CAN-bus, and 4G enable real-time monitoring for OEM integration.
Product Description
Engineered for industrial environments, our LiFePO4 battery combines a compact design (967 x 515 x 779 mm) with natural cooling efficiency. Its 38.4V nominal voltage and 30V¨C43.8V operating range suit forklifts, AGVs, and renewable energy systems. As a lithium battery manufacturer, we offer scalable OEM configurations, including custom BMS settings and communication protocols.
Applications
Ideal for material handling, telecom infrastructure, and off-grid storage, this battery excels in -20¡ãC to 60¡ãC conditions. Its lightweight build (~330 kg) versus lead-acid alternatives enhances equipment maneuverability.
Technical Excellence
The 48V 460Ah LiFePO4 Forklift Battery features ultra-low self-discharge and maintenance-free operation. Its multi-layer protection system ensures compliance with global safety standards, while the 5-year warranty underscores our commitment as a trusted OEM partner.
Reliability & Support
We provide end-to-end OEM solutions, from prototyping to bulk production, backed by ISO-certified manufacturing. Our lithium batteries are tested for vibration resistance, thermal stability, and long-term performance, ensuring seamless adoption into your systems.
36V 700Ah LiFePO4 Battery Wholesale
What factors affect 36V 700Ah LiFePO4 battery wholesale pricing?
The wholesale pricing of 36V 700Ah LiFePO4 batteries is influenced by factors such as production costs, raw material prices, and order volume. The demand for customization or specific battery management systems (BMS) can also impact the price. Additionally, logistics and shipping costs play a role in determining the final price, along with market competition and supplier agreements for bulk orders.
How does LiFePO4 compare to other forklift battery types?
LiFePO4 batteries offer several advantages over traditional lead-acid and other lithium battery types. They have a longer lifespan, requiring fewer replacements, and provide faster charging times. LiFePO4 batteries are also lighter, which improves forklift efficiency and reduces maintenance. Additionally, LiFePO4 batteries are safer due to their thermal stability, offering greater protection against overheating and fire risk compared to other lithium chemistries.
Are there bulk discounts for 700Ah LiFePO4 battery orders?
Yes, many suppliers offer bulk discounts for large orders of 700Ah LiFePO4 batteries. Discounts can be influenced by the volume of the order, negotiated agreements, and long-term purchase contracts. Larger orders also help suppliers reduce production costs, which can be passed on to customers. It’s recommended to contact manufacturers or distributors directly to inquire about specific pricing tiers for bulk purchases.
What certifications are required for LiFePO4 forklift batteries?
LiFePO4 forklift batteries must meet several safety and quality certifications, including UL1973, IEC62133, and UN38.3 for transportation safety. These certifications ensure that the batteries are safe for industrial use, meet performance standards, and are suitable for international shipping. Manufacturers often adhere to additional certifications such as ISO9001 to guarantee consistent quality control during production.
How long is the lifespan of 36V 700Ah LiFePO4 batteries?
The lifespan of 36V 700Ah LiFePO4 batteries is typically between 5 to 10 years, depending on usage patterns and maintenance practices. These batteries can withstand 3,000 to 5,000 charge cycles, offering significant longevity compared to traditional lead-acid batteries, which often last for fewer cycles. Proper charging protocols and avoiding deep discharges can help maximize their lifespan.
Which industries use 36V 700Ah LiFePO4 batteries most?
36V 700Ah LiFePO4 batteries are commonly used in material handling, warehouse operations, and logistics. They are ideal for forklifts, automated guided vehicles (AGVs), and other industrial equipment requiring reliable and long-lasting power. Industries such as e-commerce, manufacturing, and distribution rely heavily on these high-capacity batteries to maintain high-efficiency workflows and reduce downtime.
High-Capacity Lithium Forklift Batteries
What are advantages of high-capacity lithium forklift batteries?
High-capacity lithium forklift batteries, such as 36V or 48V systems, provide increased power output and extended runtime, making them suitable for heavy-duty operations. They offer faster charging, lower weight, and longer cycle life compared to lead-acid batteries. These batteries also have lower maintenance needs, offering cost savings over time and ensuring consistent performance in demanding environments.
How do lithium forklift batteries reduce operational costs?
Lithium forklift batteries help reduce operational costs by offering longer lifespans, requiring less frequent replacements, and reducing downtime due to faster charging times. They also charge more efficiently, reducing energy consumption and maintenance requirements compared to traditional lead-acid batteries. Over time, these benefits add up, offering a significant return on investment and lower total cost of ownership.
What safety standards apply to industrial lithium forklift batteries?
Industrial lithium forklift batteries must adhere to safety standards like UL1973, IEC62133, and UN38.3. These ensure the batteries are safe for industrial use, offering thermal stability, protection against overcharging, and short-circuit prevention. Batteries also need to meet ISO9001 for quality management. Safety standards are crucial for preventing fire hazards and ensuring reliable performance in harsh industrial environments.
Charging time comparison: lithium vs lead-acid forklift batteries?
Lithium forklift batteries typically charge faster than lead-acid batteries. A lithium battery can be 80% charged in 1 to 2 hours, while lead-acid batteries may take 8 to 12 hours for a full charge. Lithium batteries also offer opportunity charging, allowing them to be charged during breaks, while lead-acid batteries require longer downtime for charging, increasing overall logistics efficiency.
Maintenance requirements for lithium forklift batteries in industry?
Lithium forklift batteries require minimal maintenance compared to lead-acid batteries. They do not require regular watering, have no ventilation needs, and are less prone to sulfation. Regular checks on battery health, ensuring the battery management system (BMS) is functioning properly, and monitoring for corrosion at terminals are typically the extent of maintenance needed.
Environmental impact of lithium forklift batteries vs alternatives?
Lithium forklift batteries are more environmentally friendly than lead-acid batteries due to their longer lifespan and higher energy efficiency, reducing the number of batteries that need disposal. Unlike lead-acid batteries, lithium batteries are less harmful when disposed of and can be recycled more easily. The lower emissions during charging and reduced resource use over the battery’s life further reduce their environmental footprint.
LiFePO4 OEM Suppliers & Manufacturing
Who are top LiFePO4 battery OEM manufacturers?
Top LiFePO4 battery OEM manufacturers include companies like CATL, BYD, A123 Systems, and EVE Energy. These suppliers are known for producing high-quality, reliable LiFePO4 batteries for a wide range of applications, including forklifts, electric vehicles, and energy storage systems. They offer customized solutions tailored to specific industry needs and are recognized for their innovation and safety standards.
Where are LiFePO4 battery factories located globally?
LiFePO4 battery factories are primarily located in China, with major production hubs in cities like Shenzhen, Guangzhou, and Shandong. Other significant manufacturers have factories in Europe and the U.S., particularly in areas focusing on electric vehicle and energy storage solutions. These regions provide the necessary infrastructure and access to raw materials required for mass battery production.
How do LiFePO4 OEM suppliers ensure production capacity?
LiFePO4 OEM suppliers ensure production capacity by maintaining large-scale manufacturing facilities, investing in automated production lines, and securing raw material supply chains. Many suppliers also expand their production capabilities by forming strategic partnerships with component manufacturers and investing in research and development to improve battery performance. This ensures they can meet market demand and maintain consistent supply for large orders.
What certifications do LiFePO4 battery manufacturers require?
LiFePO4 battery manufacturers must adhere to a range of certifications, including ISO9001 for quality management systems, ISO14001 for environmental management, and ISO45001 for occupational health and safety. They also need to comply with UL1973, IEC62133, and UN38.3 standards for battery safety and transportation. These certifications ensure the batteries meet international safety and performance standards.
Are LiFePO4 OEM suppliers using sustainable raw materials?
Many LiFePO4 OEM suppliers are committed to using sustainable raw materials, such as ethically sourced lithium and recycled cobalt. These manufacturers are adopting eco-friendly production practices and sustainable supply chains to minimize their environmental impact. Additionally, some companies are investing in research to improve the efficiency of materials and reduce the carbon footprint of their battery production.
Do LiFePO4 OEM factories offer custom battery solutions?
Yes, many LiFePO4 OEM factories offer custom battery solutions tailored to specific industrial needs. These solutions can include custom capacities, voltages, and battery management systems (BMS) to match the unique requirements of various applications, such as forklifts, AGVs, or energy storage systems. OEM suppliers collaborate closely with clients to provide optimized solutions that deliver the best performance.
LiFePO4 Forklift Battery Performance
What are LiFePO4 forklift battery voltage specifications?
LiFePO4 forklift batteries come in various voltage specifications, including 24V, 36V, 48V, and 72V systems, depending on the forklift’s power requirements. The voltage selection impacts the capacity, runtime, and overall performance of the forklift. Higher voltage systems offer more power and are typically used for larger forklifts or those with heavier lifting capacities.
How does LiFePO4 achieve long cycle life in forklifts?
LiFePO4 batteries achieve long cycle life by using a stable and safe chemistry that minimizes
degradation over time. Unlike other lithium-ion chemistries, LiFePO4 has a low self-discharge rate and is less sensitive to high temperatures and overcharging, allowing it to withstand more charge cycles (up to 3,000-5,000) compared to other battery types, resulting in extended lifespans.
What factors affect LiFePO4 battery cycle life performance?
Factors affecting LiFePO4 battery cycle life include charge/discharge rates, operating temperatures, and maintenance practices. High charge rates or deep discharges can reduce the battery’s lifespan, while consistent moderate charging and avoiding full discharges can extend it. The battery management system (BMS) also plays a role in optimizing charge cycles and maintaining healthy performance over time.
Recommended maintenance practices for LiFePO4 forklift batteries?
To maintain LiFePO4 forklift batteries, it’s essential to regularly check the Battery Management System (BMS), clean battery terminals to prevent corrosion, and ensure the charge cycle is not too deep. Batteries should be charged optimally (avoiding overcharging), and storage areas should remain cool and ventilated. Regularly inspecting for damage or wear can also prevent premature degradation.
Charging protocols for maximizing LiFePO4 battery lifespan?
To maximize LiFePO4 battery lifespan, adhere to manufacturer-recommended charging protocols. Avoid overcharging or deep discharges, as both can shorten battery life. It’s also best to charge the battery before it reaches low levels (ideally keeping it between 20% and 80% charge). Use a high-quality charger with a built-in Battery Management System (BMS) for proper charging regulation.
Safety features in long-cycle LiFePO4 forklift batteries?
Long-cycle LiFePO4 forklift batteries come with built-in safety features, such as thermal protection, overcharge protection, and short-circuit prevention. The Battery Management System (BMS) ensures safe operation by constantly monitoring parameters like voltage, current, and temperature. These safety features prevent accidents such as overheating or fire hazards, ensuring that the batteries operate safely over extended periods.
