Description
Overview
Our 38.4V 240Ah LiFePO4 Battery is engineered for industrial and commercial applications, combining high energy density with long-term reliability. As a leading lithium battery manufacturer, we deliver OEM-ready solutions featuring advanced BMS protection, a rugged metal shell, and seamless communication interfaces. Ideal for demanding environments, this battery ensures performance, safety, and scalability.
Key Features
High-Capacity LiFePO4 Technology: With 9.21 kWh of energy and 240Ah capacity, this lithium battery supports extended runtime for heavy-duty equipment.
Extended Cycle Life: Over 4,000 cycles at 80% depth of discharge (DOD) ensure longevity, reducing replacement costs.
Advanced BMS Protection: Monitors SOC, temperature, voltage, and current while preventing overcharge, overdischarge, and short circuits.
Robust Design: IP65-rated metal casing withstands harsh conditions, paired with natural cooling for consistent performance.
High Power Output: Delivers 240A continuous discharge and 720A peak (3s), perfect for high-demand applications.
Product Description
Designed for OEM partnerships and wholesale integration, our 38.4V 240Ah LiFePO4 Battery offers a compact footprint (870 x 400 x 430 mm) and lightweight construction (~250 kg) for easy integration. Its 30V¨C43.8V operating range and wide temperature tolerance (-20¡æ to 60¡æ) make it adaptable to diverse climates. RS485, CAN-bus, and 4G connectivity enable real-time monitoring, aligning with smart energy systems.
Technical Advantages
Optimized Energy Efficiency: LiFePO4 chemistry ensures stable voltage output and minimal self-discharge, maximizing uptime.
Scalable Solutions: Ideal for custom OEM configurations in forklifts, renewable storage, or industrial machinery.
Warranty Assurance: Backed by a 5-year warranty, reflecting our confidence as a trusted lithium battery manufacturer.
Applications
This battery excels in material handling (e.g., forklifts), off-grid solar systems, telecom infrastructure, and electric vehicles. Its high discharge rates and rugged design meet the needs of OEM clients requiring durable, high-performance power solutions.
Compliance and Support
Every unit adheres to international safety standards and undergoes rigorous testing. As a dedicated lithium battery manufacturer, we provide tailored OEM support, including technical documentation, customization, and after-sales service to streamline integration.
36V LiFePO4 Forklift Batteries
What is the capacity of 36V LiFePO4 forklift battery?
A 36V LiFePO4 forklift battery typically has capacities ranging from 150Ah to 400Ah, depending on the specific model and requirements. The capacity determines the runtime and energy output, with higher capacities offering longer operational periods before requiring a recharge. These batteries provide sufficient power for most industrial forklifts and are ideal for applications that require high-energy output.
How long does a 36V 250Ah LiFePO4 battery last?
A 36V 250Ah LiFePO4 battery can last up to 3,000 to 5,000 charge cycles, significantly longer than traditional lead-acid batteries. This lifespan translates to 5 to 10 years of use in normal industrial environments. The battery’s longer life helps reduce the overall cost of ownership and the need for frequent replacements, making it a cost-effective solution for industrial forklift applications.
What are LiFePO4 battery advantages for electric forklifts?
LiFePO4 batteries provide several advantages for electric forklifts, including longer lifespan, faster charging, and improved efficiency. These batteries have a higher energy density compared to lead-acid batteries, offering more power with less weight. They also require less maintenance, saving time and money. The enhanced safety features of LiFePO4 batteries, such as thermal stability, make them ideal for industrial environments.
What voltage is required for electric forklift batteries?
Electric forklift batteries typically operate at 24V, 36V, or 48V, depending on the size and type of forklift. The voltage requirements depend on the power needs of the forklift, with 36V batteries offering a good balance of power and efficiency for medium to large forklifts. Higher voltage systems, like 48V, are used for heavier-duty applications.
How to maintain a 36V LiFePO4 battery lifespan?
To extend the lifespan of a 36V LiFePO4 battery, avoid deep discharges and overcharging. Use a smart charger that ensures the battery stays within safe voltage ranges. Regularly check the battery for any damage or wear, especially the battery terminals. Store the battery in a cool, dry environment when not in use, and monitor it with a Battery Management System (BMS) to prevent issues like overheating.
Are 250Ah batteries cost-effective for forklifts?
Yes, 250Ah LiFePO4 batteries are cost-effective for forklifts due to their long lifespan, faster charging, and minimal maintenance requirements. Although the initial investment may be higher compared to lead-acid batteries, the reduced operational costs over time, such as fewer replacements and lower downtime, make them more economical in the long run. Their energy efficiency and reliability also add to their cost-effectiveness.
LiFePO4 Batteries in Industrial Use
What are key advantages of LiFePO4 batteries in industrial use?
LiFePO4 batteries offer several key advantages in industrial applications, including long cycle life, energy efficiency, and low maintenance. Their ability to deliver consistent power throughout their cycle makes them ideal for heavy-duty operations. These batteries also provide environmentally friendly solutions, with safer chemistry compared to other lithium technologies. Their robust performance in varying environmental conditions adds to their appeal.
Which industrial equipment commonly uses LiFePO4 batteries?
LiFePO4 batteries are commonly used in electric forklifts, automated guided vehicles (AGVs), warehouse equipment, and solar-powered systems. Their high capacity and fast recharge rates make them ideal for use in industries that require reliable, long-lasting power for material handling and logistics. Other equipment includes electric vehicles, backup power systems, and clean energy storage solutions.
How does LiFePO4 battery lifespan compare to others?
LiFePO4 batteries have a much longer lifespan compared to traditional lead-acid batteries, lasting around 3,000 to 5,000 charge cycles. In comparison, lead-acid batteries typically last only 1,000 to 1,500 cycles. This makes LiFePO4 batteries a better investment in terms of long-term cost savings and reliability. Their extended lifespan results in fewer replacements and reduced maintenance costs.
What safety standards apply to industrial LiFePO4 batteries?
Industrial LiFePO4 batteries must meet various safety standards, including UL1973, IEC62133, and UN38.3. These certifications ensure the batteries are safe for use in demanding industrial environments, with protections against overcharging, overheating, and short-circuiting. The Battery Management System (BMS) is integral to monitoring the battery’s performance and preventing issues like thermal runaway and voltage imbalances.
Are LiFePO4 batteries cost-effective for industrial applications?
LiFePO4 batteries are cost-effective for industrial applications due to their long lifespan, reduced maintenance, and higher energy efficiency. While the initial investment is higher than lead-acid batteries, their longer life and lower operational costs (e.g., fewer replacements, reduced downtime) offer a better return on investment in the long term. These benefits make them a financially viable option for many industrial sectors.
How to maintain LiFePO4 batteries in industrial settings?
To maintain LiFePO4 batteries in industrial settings, ensure regular monitoring of battery health via the Battery Management System (BMS). Check for corrosion at terminals, clean the battery connections regularly, and avoid overcharging or deep discharges. Store batteries in a cool, dry environment when not in use, and perform periodic voltage checks to ensure optimal performance.
High-Capacity Lithium Forklift Batteries
What are high-capacity lithium forklift battery benefits?
High-capacity lithium forklift batteries, such as 36V or 48V systems, offer enhanced energy density, longer operational times, and faster recharge rates. They are more efficient than traditional lead-acid batteries, reducing downtime and increasing overall work efficiency. These batteries also have a longer lifespan, requiring fewer replacements and resulting in lower total cost of ownership.
How does lithium compare to traditional forklift batteries?
Lithium forklift batteries outperform traditional lead-acid batteries in terms of energy efficiency, charge speed, and lifetime. Lithium batteries provide consistent power throughout their discharge cycle, unlike lead-acid batteries, which experience a gradual decline in performance. Lithium batteries also require less maintenance, have a longer lifespan, and charge faster, making them a better choice for modern forklift fleets.
Which industries use high-capacity lithium forklift batteries?
High-capacity lithium forklift batteries are used across industries such as warehousing, logistics, manufacturing, and distribution. These industries require forklifts that can operate for extended periods, with minimal downtime for charging. Lithium batteries offer a solution by providing high power output, fast recharge times, and longer lifespans, making them ideal for heavy-duty industrial use.
What OEM options exist for lithium forklift batteries?
OEM (Original Equipment Manufacturer) options for lithium forklift batteries include custom battery designs tailored to specific forklift models and requirements. OEM manufacturers offer a variety of battery sizes, capacities, and voltages to match the specific needs of industrial fleets. Many OEMs also offer battery management systems (BMS) to monitor and optimize battery performance, as well as warranty coverage for peace of mind.
Are lithium forklift batteries cost-effective long-term?
Yes, lithium forklift batteries are cost-effective in the long term due to their longer lifespan, low maintenance needs, and fast charging capabilities. Though they require a higher initial investment than lead-acid batteries, the reduced operational costs (such as fewer replacements and less downtime) and higher efficiency make them more economical over time.
What standards govern lithium forklift battery production?
Lithium forklift batteries must adhere to safety and quality standards such as UL1973, IEC62133, UN38.3, and ISO9001. These certifications ensure that the batteries are safe, durable, and suitable for industrial environments. Standards cover various aspects, including thermal stability, charge/discharge performance, and transportation safety, ensuring reliability and compliance.
LiFePO4 in Warehousing
What are LiFePO4 advantages in warehousing?
LiFePO4 batteries offer significant advantages in warehousing, including longer battery life, faster charging, and less maintenance. These benefits lead to reduced downtime and more efficient operations. LiFePO4 batteries are also safe, offering thermal stability and high energy density, which allows forklifts and other warehouse equipment to run longer and more reliably.
How to maintain LiFePO4 batteries long-term?
To maintain LiFePO4 batteries long-term, ensure regular inspection of battery terminals for corrosion and cleaning as needed. Use a smart charger to prevent overcharging and ensure that the battery is charged at proper intervals. Store the battery in a cool, dry environment when not in use and avoid deep discharges to prolong battery life.
Cost comparison: LiFePO4 vs traditional batteries?
While LiFePO4 batteries have a higher upfront cost compared to traditional lead-acid batteries, their longer lifespan, faster charging, and minimal maintenance make them more cost-effective over time. Lead-acid batteries typically require more frequent replacements, while LiFePO4 batteries can last 3 to 5 times longer, offering long-term savings on operational costs.
Safety features of LiFePO4 in warehouses?
LiFePO4 batteries offer several safety features for warehouse use, including thermal stability, overcharge protection, and short-circuit prevention. The Battery Management System (BMS) plays a key role in monitoring the battery’s health and ensuring that it operates within safe parameters. These safety features make LiFePO4 batteries suitable for high-demand warehouse environments.
LiFePO4 lifespan in high-demand warehousing?
LiFePO4 batteries typically last 5 to 10 years in high-demand warehousing applications. Their long lifespan is a result of their ability to handle high charge and discharge cycles without significant degradation. These batteries can endure constant use in environments that require reliable, consistent power for forklifts and other material handling equipment.
Best practices for LiFePO4 warehouse integration?
For optimal integration of LiFePO4 batteries in a warehouse, ensure that the battery charging system is properly configured and that the Battery Management System (BMS) is regularly monitored. Train warehouse staff on battery maintenance best practices, including regular cleaning and voltage checks. Also, ensure that the batteries are stored in ventilated, cool areas to prolong their lifespan.
