Description
Overview
Our 48V 460Ah LiFePO4 Forklift Battery is a high-performance lithium battery solution engineered for industrial applications. Combining durability, safety, and advanced BMS technology, it delivers 7.16kWh of energy with a 3500+ cycle life. Ideal for OEM partners and wholesale buyers seeking reliable, long-lasting power for heavy-duty equipment.
Key Features
High Energy Density: With 280Ah capacity and 25.6V nominal voltage, this LiFePO4 battery maximizes runtime while minimizing weight (~60 kg).
Robust Performance: Supports 300A continuous discharge and 800A peak (5s), ensuring seamless operation in demanding environments.
Advanced Safety: Built-in smart BMS protects against overcurrent, overtemperature, and short circuits, enhancing longevity.
Cloud Monitoring: Track real-time data via 4G connectivity for proactive maintenance and fleet management.
Product Description
Designed for OEM integration and wholesale scalability, our lithium battery features an IP67-rated metal shell and natural cooling for reliability in harsh conditions. The 8S1P LiFePO4 configuration ensures stable voltage output, while Rema 160A and Anderson 175A connectors enable fast, secure charging/discharging. Its LCD display simplifies on-site diagnostics, and the 5-year/3500-cycle warranty underscores our commitment to quality.
Technical Specifications
Dimensions: 630*251*450 mm
Operating Range: -20¡æ to 60¡æ discharge, 0¡æ to 55¡æ charge
Communication: RS485 and CAN-bus for seamless integration with industrial systems.
Safety and Compliance
Certified to meet rigorous industrial standards, this lithium battery includes multi-layer BMS safeguards for cell voltage/temperature monitoring. Its flame-retardant casing and short-circuit protection ensure compliance with global safety requirements.
Warranty and Support
Backed by a 5-year warranty (or 3500 cycles), our lithium battery manufacturer team provides dedicated OEM support, including custom branding and technical assistance. Ideal for businesses prioritizing total cost of ownership and scalable energy solutions.
Applications
Optimized for forklifts, AGVs, and material handling equipment, this battery also suits renewable energy storage and off-grid systems. Its compact design and high discharge rates make it a versatile choice for industrial OEM partners worldwide.
24V 280Ah LiFePO4 Forklift Batteries
What are the key specs of 24V 280Ah LiFePO4 forklift batteries?
24V 280Ah LiFePO4 forklift batteries have a nominal voltage of 24V and a capacity of 280Ah, providing high energy storage for long operational hours. These batteries are designed for high-efficiency applications, offering extended runtimes and quick recharging. With a lightweight design compared to lead-acid batteries, they also provide durability and enhanced power output, making them ideal for industrial and heavy-duty forklift applications.
How does LiFePO4 chemistry benefit forklift battery performance?
LiFePO4 chemistry enhances forklift battery performance by providing longer lifespan, faster charging, and more stable discharge characteristics. LiFePO4 batteries are safer than other lithium technologies, with built-in thermal stability that reduces risks of overheating or fires. The efficient energy use improves forklift performance, reducing downtime and operational costs over time.
What is the charging time for 24V 280Ah LiFePO4 batteries?
The charging time for 24V 280Ah LiFePO4 batteries typically ranges from 3 to 5 hours. This fast charging capability is one of the main advantages over traditional lead-acid batteries, which can take up to 8 hours to fully charge. Opportunity charging is also possible, enabling forklifts to recharge during breaks, improving work efficiency.
What cycle life can 24V 280Ah LiFePO4 forklift batteries achieve?
24V 280Ah LiFePO4 forklift batteries can achieve a cycle life of 3,000 to 5,000 charge cycles. This significantly exceeds the lifespan of lead-acid batteries, which typically last only 1,000 to 1,500 cycles. The extended cycle life translates into lower replacement costs and a better return on investment for businesses.
Are 24V 280Ah LiFePO4 batteries compatible with all forklift models?
Most 24V 280Ah LiFePO4 batteries are compatible with a wide range of forklift models, but compatibility depends on the forklift’s power requirements and battery compartment size. It’s essential to ensure the battery meets the forklift’s voltage and capacity specifications. Consulting with manufacturers or suppliers can help determine optimal compatibility for specific forklift models.
What safety features do LiFePO4 forklift batteries include?
LiFePO4 forklift batteries come with several safety features, including overcharge protection, over-discharge protection, short-circuit protection, and temperature control. The Battery Management System (BMS) monitors and manages these safety parameters, ensuring the battery operates within safe limits and preventing accidents. These features contribute to overall safety and reliability in industrial environments.
LiFePO4 Battery Wholesale
What are LiFePO4 battery wholesale advantages?
LiFePO4 battery wholesale purchases offer cost savings through bulk buying, providing better unit prices for businesses that need large quantities. Wholesale suppliers typically offer factory-direct pricing, reducing the need for intermediaries. Purchasing in bulk also ensures consistent supply and reduces lead times, making it ideal for operations with high battery turnover.
How does factory pricing affect LiFePO4 costs?
Factory pricing significantly reduces the unit cost of LiFePO4 batteries. By buying directly from manufacturers, businesses can avoid the markup added by distributors or retailers. Factory pricing also offers better negotiation power for large-volume purchases, further lowering overall costs. This makes factory-direct buying a cost-effective option for businesses.
What quality standards ensure reliable LiFePO4 batteries?
Reliable LiFePO4 batteries adhere to quality standards such as UL1973, CE, ISO9001, and UN38.3. These certifications guarantee that the batteries meet international safety, performance, and manufacturing quality requirements. Additionally, adherence to these standards ensures the reliability and long lifespan of LiFePO4 batteries in industrial applications.
Are there certifications for factory-direct LiFePO4 batteries?
Yes, factory-direct LiFePO4 batteries should have certifications such as UL1973, CE, and ISO9001. These certifications ensure the batteries are tested for safety, performance, and compliance with international standards. Factory-direct batteries with these certifications offer peace of mind regarding quality, performance, and safety.
Minimum order quantities for LiFePO4 wholesale deals?
The minimum order quantity (MOQ) for LiFePO4 wholesale deals typically ranges from 10 to 50 units, depending on the supplier. Larger orders may receive discounted rates, making it more cost-effective for businesses with significant battery requirements. Some suppliers may offer flexible MOQ options, especially for long-term contracts or customized orders.
How do LiFePO4 batteries compare to other types?
LiFePO4 batteries outperform other types such as lead-acid and nickel-cadmium in several areas. They offer longer lifespans, faster charging, and require less maintenance. LiFePO4 batteries also have a higher energy density, enabling better power efficiency and longer run times. They are safer and more environmentally friendly compared to traditional battery types.
LiFePO4 Batteries for Forklifts
What are key benefits of LiFePO4 batteries for forklifts?
LiFePO4 batteries offer several key benefits for forklifts, including longer lifespan, faster charging, and reduced maintenance costs. They provide more consistent power throughout their charge, improving forklift performance. Additionally, their environmental friendliness and safety features make them a preferred choice for businesses looking to improve efficiency and sustainability in their operations.
How do LiFePO4 batteries improve forklift efficiency?
LiFePO4 batteries improve forklift efficiency by offering higher energy density and longer operational times without compromising performance. They enable quick recharging, reducing downtime and allowing forklifts to stay operational for longer periods. The stable power output ensures that forklifts can handle heavier loads consistently, enhancing productivity in material handling operations.
Why choose LiFePO4 over lead-acid in industrial forklifts?
LiFePO4 batteries are a better choice than lead-acid for industrial forklifts because they provide longer lifespan, require less maintenance, and charge faster. Lead-acid batteries have shorter lifespans, need regular water refills, and are less energy-efficient. LiFePO4 batteries offer more consistent power and reduced operational costs, making them a more cost-effective and sustainable solution.
What safety advantages do LiFePO4 forklift batteries offer?
LiFePO4 forklift batteries offer several safety advantages, such as built-in overcharge protection, short-circuit prevention, and temperature regulation. The Battery Management System (BMS) monitors the battery’s condition, ensuring it stays within safe operating parameters. These safety features reduce the risk of accidents and improve the overall safety of industrial operations.
How does LiFePO4 battery lifespan impact operational costs?
The long lifespan of LiFePO4 batteries significantly reduces operational costs by lowering the frequency of battery replacements. With up to 5,000 charge cycles, LiFePO4 batteries last three times longer than lead-acid batteries. This means fewer replacements, reduced maintenance needs, and lower total cost of ownership for businesses using forklifts over the long term.
Can LiFePO4 batteries reduce forklift maintenance requirements?
Yes, LiFePO4 batteries significantly reduce forklift maintenance requirements. Unlike lead-acid batteries, LiFePO4 batteries do not require water refills or regular equalization charging. They are sealed and require only periodic inspections. This reduction in maintenance tasks leads to lower labor costs and increased productivity as forklifts can operate for longer without maintenance interruptions.
Custom Lithium Batteries for Forklifts
Benefits of custom lithium batteries for forklifts?
Custom lithium batteries offer tailored power solutions for forklifts, allowing for optimization in terms of capacity and performance. These batteries can be designed to fit specific forklift models and operational needs, providing maximum efficiency and reliability. Additionally, they can be customized for faster charging, longer runtimes, and enhanced safety features.
How to design custom lithium forklift batteries?
Designing custom lithium forklift batteries involves selecting the appropriate voltage, capacity, and form factor based on the forklift’s power requirements. Engineers must consider factors such as charge times, operating conditions, and temperature range. The design process also includes integrating a Battery Management System (BMS) for safe operation and monitoring.
Safety standards for lithium batteries in forklifts?
Lithium batteries in forklifts must meet safety standards such as UL1973, IEC62133, and UN38.3. These certifications ensure the batteries are safe for use in industrial settings, offering protection against overcharging, overheating, and short circuits. Compliance with these standards guarantees that the batteries are reliable and meet global safety regulations.
Cost-effectiveness vs traditional forklift batteries?
Custom lithium batteries are cost-effective in the long term due to their long lifespan and low maintenance requirements. While the initial cost is higher than traditional lead-acid batteries, the longer battery life, faster charging, and reduced maintenance costs result in lower overall operational costs, making them a more cost-efficient solution for electric forklifts.
Lithium battery charging tech for electric forklifts?
Lithium batteries for electric forklifts use advanced charging technology, such as fast chargers and opportunity charging systems. These technologies enable rapid recharging within 1 to 2 hours, minimizing downtime and improving forklift utilization. Lithium batteries also support smart charging systems, which monitor battery health and optimize charging cycles for maximum lifespan.
Maintenance requirements for custom forklift batteries?
Custom forklift lithium batteries require minimal maintenance compared to traditional lead-acid batteries. Regular visual inspections, checking for any signs of wear or damage, and ensuring the Battery Management System (BMS) is functioning properly are key tasks. Lithium batteries also require no water refills and minimal electrical maintenance, reducing overall maintenance costs and downtime.
24V Lithium Batteries
What are key advantages of 24V lithium batteries?
Key advantages of 24V lithium batteries include higher energy density, longer lifespan, and faster charging. They also offer maintenance-free operation and improved safety features like overcharge protection. 24V lithium batteries provide consistent power even under heavy loads, making them ideal for material handling and warehouse equipment.
Which equipment uses high-capacity 24V lithium batteries?
High-capacity 24V lithium batteries are used in electric forklifts, automated guided vehicles (AGVs), cleaning machines, and other material handling equipment. These batteries provide long-lasting power for heavy-duty operations, making them suitable for industrial and commercial applications where extended runtimes and quick recharge times are crucial.
How do 24V lithium batteries improve material handling efficiency?
24V lithium batteries improve material handling efficiency by offering longer runtimes, faster recharging, and reduced downtime. Their high power output ensures consistent forklift performance, while maintenance-free operation eliminates the need for routine maintenance, allowing equipment to stay operational longer and reduce labor costs.
What safety features do 24V lithium batteries include?
24V lithium batteries come with overcharge protection, over-temperature protection, short-circuit protection, and voltage regulation. These features are controlled by the Battery Management System (BMS), ensuring safe operation and preventing damage to the battery. The safety features reduce the risk of thermal runaway and improve workplace safety.
How long do 24V lithium batteries typically last?
24V lithium batteries typically last 3,000 to 5,000 charge cycles, significantly longer than lead-acid batteries. Their extended lifespan means fewer replacements and lower maintenance costs over time. This makes them a cost-effective solution for businesses that require continuous power and reliability in their material handling operations.
What certifications apply to industrial 24V lithium batteries?
Industrial 24V lithium batteries must meet certifications such as UL1973, CE, UN38.3, and IEC62133. These certifications ensure that the batteries meet international safety standards, performance requirements, and environmental guidelines, guaranteeing reliable and safe operation in industrial and commercial applications.
