Description
Overview
Our 48V 460Ah LiFePO4 Forklift Battery is a high-performance lithium battery solution designed for demanding industrial applications. Built with LiFePO4 chemistry, it delivers exceptional energy density, extended cycle life, and robust safety features. As a leading lithium battery manufacturer, we specialize in OEM-ready designs that prioritize reliability and scalability for wholesale buyers.
Key Features
High Power Output: Supports continuous discharge currents up to 300A and peak surges of 800A (5s), ideal for heavy-duty equipment like forklifts.
Long Lifespan: >3500 cycles at 80% depth of discharge (DOD) ensure cost-effective operation over years.
Advanced Safety: Equipped with a smart BMS for real-time monitoring of SOC, temperature, and voltage, preventing overcharge, short circuits, and overtemperature risks.
Cloud Connectivity: Remote 4G antenna and cloud monitoring enable fleet management and predictive maintenance.
Product Description
This 25.6V 210Ah lithium battery features an IP67-rated metal shell for dust/water resistance and durability in harsh environments. Its compact dimensions (630*251*450 mm) and 60 kg weight (without counterweight) optimize space efficiency. Natural cooling eliminates complex thermal systems, while Rema 160A and Anderson 175A connectors ensure secure power transfer.
Technical Advantages
Wide Temperature Range: Operates in -20¡æ to 60¡æ, making it suitable for global climates.
Scalable Design: The 8S1P configuration simplifies integration into custom OEM systems.
Dual Communication: RS485 and CAN-bus interfaces support seamless compatibility with industrial equipment.
Applications
Perfect for electric forklifts, AGVs, material handling systems, and renewable energy storage. Its 5.376kWh nominal energy and rapid charge/discharge capabilities maximize uptime in warehouses, manufacturing, and logistics operations.
Warranty and Support
Backed by a 5-year or 3500-cycle warranty, this lithium battery reflects our commitment to quality. As a trusted battery manufacturer, we offer tailored OEM solutions, including branding and technical support, to meet diverse wholesale requirements.
LiFePO4 Forklift Battery Pricing
What is the average wholesale price for LiFePO4 forklift batteries?
The average wholesale price for LiFePO4 forklift batteries typically ranges between $1,500 and $3,000 for standard models. Prices vary based on factors such as battery size, capacity, and supplier. Larger capacities or customized configurations may increase the price. Bulk purchases usually result in lower per-unit costs, offering better value for businesses needing multiple batteries.
Where are major LiFePO4 forklift battery factories located?
Major LiFePO4 forklift battery factories are primarily located in China, which is the global leader in lithium battery manufacturing. Other key manufacturing hubs include parts of Europe and North America. Many factories in China have certifications and follow global standards to meet international demand for high-performance lithium batteries.
How do LiFePO4 batteries compare to lead-acid in forklifts?
LiFePO4 batteries outperform lead-acid batteries in several key areas. They offer longer lifespan, faster charging, and are more energy-efficient. LiFePO4 batteries also require less maintenance, unlike lead-acid, which needs regular fluid checks and equalization charges. They are more environmentally friendly and provide consistent performance throughout their lifecycle.
What certifications do quality LiFePO4 forklift batteries require?
Quality LiFePO4 forklift batteries must meet certifications such as UL1973 for safety, CE for European compliance, and ISO9001 for quality management. Additionally, they should comply with UN38.3 for transport safety. These certifications ensure the batteries are safe, reliable, and compliant with international standards for industrial applications.
Are LiFePO4 forklift battery prices decreasing with market growth?
Yes, as the market for LiFePO4 forklift batteries grows and production scales up, prices are gradually decreasing. Improvements in manufacturing efficiency, the reduction of raw material costs, and increasing competition among suppliers contribute to lower prices over time. This trend benefits businesses looking to adopt more cost-effective and sustainable power solutions.
What maintenance costs differentiate LiFePO4 forklift batteries?
LiFePO4 forklift batteries have significantly lower maintenance costs compared to lead-acid batteries. They require minimal upkeep, as they don’t need to be refilled with water or undergo regular equalization charging. The long lifespan of LiFePO4 batteries also reduces the frequency of replacements, ultimately offering cost savings in maintenance.
24V Lithium Forklift Battery Performance
What is the lifespan of 24V 200Ah lithium forklift batteries?
24V 200Ah lithium forklift batteries typically have a lifespan of 3,000 to 5,000 charge cycles. This is much longer than traditional lead-acid batteries, which generally last only 1,000 to 1,500 cycles. The durability and consistent performance of lithium batteries make them a long-term investment for forklift operations.
How does temperature affect 24V 200Ah battery performance?
Temperature can impact the performance of 24V 200Ah batteries. Low temperatures reduce battery capacity and efficiency, while high temperatures can cause overheating and damage. Maintaining an optimal operating temperature range is crucial for ensuring longer lifespan and consistent performance, making temperature management systems essential for battery protection.
What safety features do industrial lithium forklift batteries have?
Industrial lithium forklift batteries come with several safety features, including overcharge protection, over-temperature protection, and short-circuit prevention. The integrated Battery Management System (BMS) ensures safe charging and discharging by monitoring voltage, current, and temperature. These features help prevent accidents, improving overall safety in warehouse operations.
What charging time is required for 200Ah lithium forklift batteries?
200Ah lithium forklift batteries typically require 3 to 5 hours for a full charge, depending on the charger used. The charging process is much faster than that of lead-acid batteries, which can take up to 8 hours. Lithium batteries can also support opportunity charging, allowing them to recharge during breaks, minimizing downtime.
How does 24V lithium compare to lead-acid in forklifts?
24V lithium batteries offer several advantages over lead-acid batteries, such as longer lifespan, faster charging, and lower maintenance. Lithium batteries also perform better in extreme temperatures and offer more consistent power throughout their lifecycle. While lithium batteries have a higher upfront cost, the long-term savings in maintenance and replacements make them more cost-effective.
What maintenance is needed for 200Ah lithium industrial batteries?
200Ah lithium industrial batteries require minimal maintenance compared to lead-acid batteries. Routine visual inspections and monitoring of the Battery Management System (BMS) are typically sufficient. Unlike lead-acid batteries, lithium batteries do not need water refills or regular equalization charging. Ensuring proper storage and charging practices will maximize battery performance and lifespan.
LiFePO4 vs Lead-Acid Forklift Battery Comparison
What are LiFePO4’s lifespan advantages over lead-acid?
LiFePO4 batteries have a longer lifespan than lead-acid batteries, typically lasting between 3,000 to 5,000 charge cycles, while lead-acid batteries usually last only 1,000 to 1,500 cycles. This extended lifespan translates into lower long-term costs, as the need for frequent replacements is minimized, making LiFePO4 a more durable and cost-efficient choice.
How do LiFePO4 charging times compare to lead-acid?
LiFePO4 batteries charge much faster than lead-acid batteries. While lead-acid batteries can take up to 8 hours to charge fully, LiFePO4 batteries typically require only 3 to 5 hours. This faster charging time means less downtime for forklifts, improving overall productivity in warehouses and industrial settings.
What makes LiFePO4 more energy-efficient than lead-acid?
LiFePO4 batteries are more energy-efficient than lead-acid batteries due to their higher energy density and better charge retention. They experience less energy loss during charging and discharging cycles, making them a more efficient energy source for forklifts. This efficiency results in lower operating costs and better overall performance over time.
Why do LiFePO4 batteries require less maintenance?
LiFePO4 batteries require less maintenance than lead-acid batteries because they don’t need to be refilled with water or undergo frequent equalization charges. Additionally, LiFePO4 batteries are sealed and less prone to corrosion, reducing the need for routine checks and extending the battery’s reliability and lifespan.
How do LiFePO4 environmental impacts differ from lead-acid?
LiFePO4 batteries are more environmentally friendly than lead-acid batteries. They contain no toxic lead or acid, which reduces the risk of harmful environmental impact during disposal. Additionally, LiFePO4 batteries are recyclable, and their long lifespan reduces the frequency of replacements, further decreasing waste and contributing to sustainability.
What cost benefits distinguish LiFePO4 from lead-acid?
LiFePO4 batteries, despite their higher initial cost, offer significant cost benefits over the long term. They last much longer than lead-acid batteries, reducing the need for frequent replacements. LiFePO4 batteries also require less maintenance, leading to lower operational costs. Over time, the total cost of ownership for LiFePO4 batteries is often lower than that of lead-acid.
LiFePO4 Forklift Battery Design Considerations
What are key design considerations for 24V forklift batteries?
Key design considerations for 24V forklift batteries include capacity, charging time, and safety features. The battery must be able to provide sufficient power for the forklift’s operations while minimizing the charging time and ensuring long-lasting performance. Additionally, the design should incorporate safety measures such as overcharge protection and temperature management systems.
How do lithium batteries improve electric forklift performance?
Lithium batteries improve electric forklift performance by offering higher energy density, which allows for longer runtimes and more consistent power delivery throughout the workday. They also charge faster and have a longer lifespan compared to lead-acid batteries, resulting in fewer downtime and maintenance costs, improving overall productivity.
What lifespan can custom 24V lithium batteries provide?
Custom 24V lithium batteries can provide a lifespan of 3,000 to 5,000 charge cycles, depending on the specific design and usage patterns. This is significantly longer than traditional lead-acid batteries, which typically last only 1,000 to 1,500 cycles. The customization of lithium batteries ensures they meet specific operational requirements and last longer in demanding environments.
What safety standards apply to 24V forklift lithium batteries?
24V forklift lithium batteries must comply with safety standards such as UL1973, IEC62133, and UN38.3. These certifications ensure that the batteries meet international safety requirements for energy storage systems and are safe for transport, operation, and use in industrial settings, preventing hazards such as overcharging or short circuits.
How to maintain custom 24V lithium forklift batteries?
Maintaining custom 24V lithium forklift batteries involves regular visual inspections, monitoring the Battery Management System (BMS) for performance, and ensuring proper charging practices. Unlike lead-acid batteries, lithium batteries do not require water refills or equalization charging, making maintenance simpler and more efficient, helping to extend the battery’s lifespan.
Are 24V lithium batteries cost-effective for electric forklifts?
Yes, 24V lithium batteries are highly cost-effective for electric forklifts in the long run. Although they have a higher upfront cost than lead-acid batteries, they offer longer lifespans, faster charging, and lower maintenance requirements, ultimately reducing the total cost of ownership and improving operational efficiency over time.
LiFePO4 Battery Benefits for Heavy-Duty Forklifts
What makes LiFePO4 batteries ideal for heavy-duty forklifts?
LiFePO4 batteries are ideal for heavy-duty forklifts because of their high energy density, long lifespan, and consistent power output. These batteries can handle the demanding loads of industrial forklifts while providing reliable performance for extended hours, reducing downtime and maintenance costs. Their robust design ensures they can withstand heavy-duty applications.
How do LiFePO4 batteries handle high-power forklift operations?
LiFePO4 batteries are well-suited for high-power forklift operations due to their high discharge rates and fast recharge capabilities. They provide continuous, stable power under heavy loads, allowing forklifts to perform efficiently during long shifts and in high-demand environments. This makes LiFePO4 a preferred choice for demanding warehouse operations.
What are LiFePO4 battery lifespans in industrial forklifts?
LiFePO4 batteries typically last 3,000 to 5,000 charge cycles in industrial forklifts. This significantly surpasses the 1,000 to 1,500 cycles offered by lead-acid batteries, ensuring a longer service life and lower replacement costs over time. Their durability makes them a cost-effective solution for long-term forklift operations.
How do LiFePO4 batteries compare to lead-acid in forklifts?
LiFePO4 batteries provide superior performance compared to lead-acid batteries. They offer longer lifespan, faster charging, and require less maintenance. They also operate more efficiently in cold temperatures and provide more consistent power output, reducing the frequency of downtime. While the initial cost is higher, the long-term savings make LiFePO4 a more cost-effective choice.
What safety features do LiFePO4 forklift batteries offer?
LiFePO4 forklift batteries come with several safety features, such as overcharge protection, short-circuit protection, and over-temperature protection. The Battery Management System (BMS) ensures the battery is operating within safe parameters, protecting the forklift from potential damage and enhancing workplace safety in industrial environments.
How to optimize LiFePO4 battery performance in cold environments?
To optimize LiFePO4 battery performance in cold environments, it’s essential to store and charge the batteries in temperate conditions and utilize temperature management systems. Cold weather can reduce battery efficiency, so ensuring proper insulation and avoiding extreme temperature exposure will maintain consistent power and extend the battery’s lifespan.
