24V 160Ah LiFePO4 Forklift Battery

• MOQ: 10
• Delivery: 25 Days
• Customizable / OEM / ODM: Yes
• Delivery Terms: FOB, EXW, CIF
• Payment: T/T, L/C, PayPal
• Sea / Air / Land Shipment: 10FT, 20FT, 40FT, 60FT

Description

Product Overview

Our 48V 460Ah LiFePO4 Forklift Battery is engineered for high-performance industrial applications, combining robust energy storage with exceptional durability. As a leading lithium battery manufacturer, we deliver OEM-ready solutions featuring advanced safety, long cycle life, and seamless integration for demanding environments.

Key Features

LiFePO4 Chemistry: Ensures thermal stability, extended lifespan, and superior safety compared to traditional lithium-ion batteries.
High Energy Density: 4.096kWh capacity in a compact design maximizes power for forklifts and heavy machinery.
IP65 Protection: Dustproof and water-resistant construction for reliable operation in harsh conditions.
Smart BMS: Monitors SOC, temperature, voltage, and current while preventing overcharge, overdischarge, and short circuits.
Wide Temperature Range: Operates from -20¡ãC to 60¡ãC, ideal for global climates.

Product Description

Designed for wholesale and OEM battery partnerships, this 25.6V 160Ah lithium battery offers unmatched versatility for industrial equipment, renewable energy storage, and off-grid systems. Its natural cooling system and metal shell ensure optimal thermal management and durability. With RS485, CAN-bus, and 4G communication, it integrates effortlessly into IoT-enabled setups.

Advanced Safety & Reliability

The integrated BMS provides multi-layer protection against extreme conditions, while a >4,000-cycle lifespan at 80% DOD reduces long-term costs. Peak discharge currents of 480A (30s) support high-power demands without compromising safety.

Ideal for OEM Partnerships

As a lithium battery manufacturer specializing in OEM solutions, we offer customizable configurations, branding options, and scalable production. Our 5-year warranty underscores confidence in product quality, making this battery a cost-effective, future-proof investment for industrial clients.

24V 160Ah LiFePO4 Battery Pricing

What is the wholesale price for 24V 160Ah LiFePO4 forklift batteries?
The wholesale price for 24V 160Ah LiFePO4 forklift batteries typically ranges from $1,500 to $3,000, depending on the supplier, quantity, and battery features. Bulk orders often lead to lower unit prices, as manufacturers offer discounts for larger quantities. Prices can fluctuate based on market demand, battery specifications, and shipping costs.

How does bulk ordering affect 24V 160Ah LiFePO4 battery cost?
Bulk ordering significantly reduces the unit cost of 24V 160Ah LiFePO4 batteries due to economies of scale. Manufacturers typically offer discounts on larger orders, as production costs per unit decrease with higher volumes. Buyers can negotiate lower prices, making bulk purchases more cost-effective in the long run for industries requiring multiple batteries.

Where to find reliable 24V 160Ah LiFePO4 battery suppliers?
Reliable suppliers for 24V 160Ah LiFePO4 forklift batteries can be found through online platforms like Alibaba or directly from reputable manufacturers. Suppliers with certifications such as ISO9001, UL, and CE ensure product quality and safety. It’s important to check supplier reviews and seek recommendations from industry peers to ensure reliability.

Compare 24V 160Ah LiFePO4 battery wholesale prices by brand?
Prices for 24V 160Ah LiFePO4 forklift batteries can vary based on the brand. Leading brands like BYD and CATL offer high-quality batteries, with prices typically ranging from $1,800 to $2,500 per unit. Less well-known brands may offer lower prices, but it’s important to consider product warranties and performance reliability when comparing prices.

What industries use 24V 160Ah LiFePO4 forklift batteries?
Industries that use 24V 160Ah LiFePO4 forklift batteries include warehousing, logistics, and manufacturing. These batteries power electric forklifts and other material handling equipment, offering longer lifespans and reduced maintenance compared to traditional lead-acid batteries. Their reliability and efficiency make them ideal for warehouse operations and distribution centers.

How does lifespan impact 24V 160Ah LiFePO4 battery pricing?
The lifespan of a 24V 160Ah LiFePO4 battery plays a key role in its pricing. LiFePO4 batteries offer a longer lifespan (up to 5,000 cycles) compared to lead-acid alternatives. Due to their durability and low maintenance, the upfront cost is higher, but the long-term savings in replacements and maintenance make them a cost-effective investment.


LiFePO4 Battery Advantages

What are LiFePO4 battery advantages in logistics equipment?
LiFePO4 batteries offer several advantages in logistics equipment, including longer lifespan, faster charging, and higher energy density. Their ability to provide reliable, consistent power for longer periods reduces downtime and maintenance costs, making them ideal for material handling equipment in warehouses, forklifts, and automated systems.

How does LiFePO4 enhance warehouse equipment efficiency?
LiFePO4 batteries enhance warehouse equipment efficiency by providing consistent power for longer operational hours. These batteries have a fast charging capability, allowing equipment to be recharged quickly during breaks, leading to increased productivity. Their long lifespan also reduces the frequency of replacements, ensuring better overall efficiency and lower operational costs.

What safety features do LiFePO4 batteries offer?
LiFePO4 batteries come with essential safety features, such as overcharge protection, short-circuit prevention, and temperature regulation. The battery’s Battery Management System (BMS) ensures optimal charging and discharging cycles, enhancing both performance and safety. Additionally, LiFePO4 chemistry is less prone to thermal runaway compared to other lithium-ion batteries, making it a safer option.

How does temperature affect LiFePO4 battery performance?
Temperature can impact the performance of LiFePO4 batteries. At low temperatures, their efficiency can decrease, resulting in lower charge capacity and faster discharge. On the other hand, high temperatures may lead to overheating and potential damage to the cells. It’s important to use temperature management systems to maintain optimal performance in varying conditions.

What is the lifespan of LiFePO4 in logistics applications?
LiFePO4 batteries used in logistics applications typically last between 3,000 to 5,000 charge cycles. This long lifespan significantly reduces the total cost of ownership compared to traditional lead-acid batteries. In logistics, this translates to reduced maintenance, fewer replacements, and increased productivity, making LiFePO4 an excellent investment for material handling equipment.

How do LiFePO4 batteries compare to lead-acid alternatives?
LiFePO4 batteries offer several advantages over lead-acid alternatives, including longer lifespan, faster charging, and higher energy efficiency. While lead-acid batteries are cheaper upfront, LiFePO4 batteries provide a better total cost of ownership due to their longer operational life and lower maintenance needs. LiFePO4 also offers better performance in extreme temperatures and reduces overall downtime.


LiFePO4 Forklift Battery Features

What are LiFePO4 batteries’ advantages for forklifts?
LiFePO4 batteries provide several advantages for forklifts, including longer runtime, faster charging, and low maintenance. These batteries are more efficient and durable than traditional lead-acid batteries, leading to lower long-term operational costs. Their high safety profile and ability to withstand frequent charge cycles make them ideal for demanding forklift applications.

How long do LiFePO4 batteries last in forklifts?
LiFePO4 batteries used in forklifts typically last between 3,000 to 5,000 charge cycles. This lifespan is significantly longer than lead-acid batteries, which generally last only 1,000 to 1,500 cycles. The durability and reliability of LiFePO4 batteries reduce the need for frequent replacements, offering better value over time.

What charging efficiency do LiFePO4 forklift batteries offer?
LiFePO4 forklift batteries offer high charging efficiency, typically around 95%. This means that less energy is wasted during the charging process, allowing for faster and more cost-effective recharging. The batteries also support opportunity charging, meaning they can be charged during breaks without affecting performance, improving operational efficiency in warehouse environments.

How do LiFePO4 batteries reduce forklift maintenance costs?
LiFePO4 batteries reduce forklift maintenance costs by offering longer service life and fewer replacements. They require less maintenance than lead-acid batteries, as they don’t need frequent fluid checks or equalization charges. The high efficiency and reliable performance of LiFePO4 batteries also mean fewer breakdowns, which leads to reduced downtime and maintenance expenses.

Are LiFePO4 batteries cost-effective for electric forklifts?
Although LiFePO4 batteries have a higher initial cost compared to lead-acid batteries, they are more cost-effective over the long term due to their longer lifespan, low maintenance needs, and higher efficiency. Their ability to handle frequent charge cycles without performance degradation makes them an excellent investment for businesses that use electric forklifts extensively.

What safety features do LiFePO4 forklift batteries provide?
LiFePO4 forklift batteries provide several safety features, including overcharge protection, over-temperature protection, and short-circuit prevention. The built-in Battery Management System (BMS) ensures that the battery operates within safe limits by monitoring voltage, current, and temperature. This reduces the risk of accidents, fires, and damage to the forklift.


24V Lithium Battery Maintenance

What factors affect 24V lithium battery lifespan?
The lifespan of 24V lithium batteries is affected by factors such as charging cycles, temperature conditions, and depth of discharge. Regular deep discharges or exposure to extreme temperatures can shorten battery life. To maximize lifespan, it’s important to maintain moderate charge levels and use temperature management systems to avoid excessive heat or cold.

Are there safety certifications for industrial lithium batteries?
Yes, industrial lithium batteries typically require certifications such as UL1973 (for safety in energy storage), IEC62133 (for electrical safety), and UN38.3 (for safe transport). These certifications ensure that the batteries comply with international safety standards and are suitable for use in industrial applications, including material handling and backup power systems.

How to maintain 24V lithium batteries in machinery?
To maintain 24V lithium batteries in machinery, ensure that they are charged within the recommended voltage range and avoid deep discharges. Regular inspections for signs of wear, dust buildup, and corrosion can help prevent potential issues. Additionally, using a Battery Management System (BMS) will provide real-time monitoring to ensure optimal performance and safety.

Which industries use 24V lithium batteries most?
Industries that most commonly use 24V lithium batteries include material handling, telecommunications, and energy storage. These batteries power equipment like electric forklifts, automated guided vehicles (AGVs), and backup power systems. Their ability to provide reliable power with minimal maintenance makes them ideal for these sectors.

What’s the average charging time for 24V batteries?
The average charging time for 24V lithium batteries is typically around 3 to 6 hours, depending on the charging equipment and battery size. Fast-charging systems can reduce this time, but it’s important to follow manufacturer guidelines to avoid overcharging, which can shorten the battery’s lifespan.

Do temperature extremes impact 24V battery performance?
Yes, extreme temperatures can significantly impact the performance of 24V batteries. Low temperatures can reduce capacity and efficiency, while high temperatures can increase the risk of thermal damage. Using a temperature management system can help protect the battery and ensure it operates within the optimal range for longer lifespan and efficiency.


160Ah LiFePO4 Forklift Battery Specs

What is the lifespan of 160Ah LiFePO4 forklift batteries?
160Ah LiFePO4 forklift batteries typically offer a lifespan of 3,000 to 5,000 charge cycles, depending on usage and maintenance. This is significantly longer than lead-acid alternatives, which typically last only 1,000 to 1,500 cycles. The longer lifespan helps reduce the total cost of ownership over time.

What safety standards apply to 160Ah LiFePO4 forklift batteries?
160Ah LiFePO4 forklift batteries must meet safety standards such as UL1973 (for energy storage), IEC62133 (for electrical safety), and UN38.3 (for safe transport). These certifications ensure that the batteries are safe for use in industrial and commercial applications and are compliant with international safety regulations.

How does 160Ah LiFePO4 compare to lead-acid for forklifts?
160Ah LiFePO4 batteries offer several advantages over lead-acid batteries, including longer lifespan, faster charging, and higher energy efficiency. They require less maintenance, provide consistent performance over their lifecycle, and reduce downtime in forklift operations, making them a more cost-effective and environmentally friendly choice compared to lead-acid alternatives.

What charging time is required for 160Ah LiFePO4 batteries?
160Ah LiFePO4 batteries typically require 3 to 4 hours for a full charge. The actual charging time may vary depending on the charger type, battery condition, and specific charging protocol. These batteries can be charged during operational breaks, allowing forklifts to maintain high uptime in busy warehouse environments.

Are 160Ah LiFePO4 batteries maintenance-free for heavy-duty use?
160Ah LiFePO4 batteries are low-maintenance and do not require the frequent fluid checks or equalization charges that lead-acid batteries do. Regular visual inspections and BMS monitoring are recommended for optimal performance, but these batteries are generally maintenance-free compared to lead-acid alternatives, reducing downtime and labor costs.

Can 160Ah LiFePO4 handle continuous high-load forklift operations?
Yes, 160Ah LiFePO4 batteries are well-suited for continuous high-load forklift operations. Their high energy density and robust design allow them to handle demanding conditions without performance degradation. These batteries provide extended run times and reduce the need for frequent recharging, making them ideal for heavy-duty, high-demand environments.

Specifications

Specifications
Lithium Cell Type LiFePO4
Nominal Voltage 25.6V
Nominal Capacity 160Ah
Nominal Energy 4.096kWh
Dimensions (L*W*H) 623 x 209 x 626 mm
Weight ~90 kg
Max Charge Current 160A (Continuous)
Max Discharge Current 160A (Continuous)
Peak Discharge Current 480A (30s)
Operating Voltage Range 20V–29.2V
IP Rating IP65
Cooling Natural Cooling
Cycle Life >4000 cycles (DOD 80%)
Charge Temperature 0℃ – 55℃
Discharge Temperature -20℃ – 60℃
Battery Shell Metal
Communication RS485, CAN-bus, 4G
Warranty 5 years
BMS Protection Advanced smart BMS monitoring SOC, system voltage, current, cell voltage, cell temperature, overcharge, overdischarge, overcurrent, overvoltage, low-voltage, overtemperature, short circuit, etc.
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